Pf Process

**Designation**:Engineer

**Updated**:April 15, 2025

**Location**:Gujarat, India

**Organization**:Cement

**4) Key Result Areas**:Write**the key results expected from the job and the supporting actions for each of these key result areas (For a majority of jobs typically there could be 4- 7 key result areas)**:
**Key Result Areas**

**Supporting Actions**

**1.Accountability:Production & Quality**:

- Monitoring raw Mill optimization for process operating conditions to achieve the targeted Production, Power & Quality.

1.Check operation parameters of all equipments in the beginning of the shift.
- 2.Identify abnormalities if any Inform PF process and site attendants for corrective actions
- 3. Continuously monitor process parameters of raw mill and Register operational parameters of raw mill in log book as per the specified timelines with remarks if any
- 4. Check quality parameters for operation of raw mill.
- 6. Inform PF/ SH for any major abnormality / breakdown
- 7. Perform Corrective action as per instructions of SH (Process) / HOD (process)
- 8. Coordinate with all service departments & communicate plan problems if any for corrective actions.
- 9. Record shift wise production and quality of raw mill and Inform SH / HOD (Process) for production at the end of the shift
- 8. Preparing daily production report and filled up in SAP.

**2.Cost Optimiasation and Control**:

- Process expenses to
- operate in budgeted norms and
- implementation of improvement
- actions for cost optimization.

1.Sp.Power consumption To avoid Idle running of the circuit,
- 2.Optimizing operation
- 3.Reducing breakdown by early detection of abnormalities

**3. Improvements & Continuous improvement**:

- Assist the SH for studying areas of improvement, implementation of improvement actions for optimisation of process.

1. Increasing output rate
- 2. Reduction in breakdown, Process trend analysis, Field visit and observation, Reducing abnormalities.
- 3) Identification of source of leakage and ensure corrective action.
- 4) Conduct other studies as per requirement, compile data and analyse data
- 5) Eexcution on recommend actions required take corrective action.

**4.Process Maintenance Jobs**:

- Implementation of various process
- maintenance jobs in coordination with other maintenance department to improve equipment availability

1)During mill maintenance /shutdown VRM internal inspection, separator inspection, any material accumulation, hot gas chamber, damper calibration, roller position calibration.
- 2)Jointley with concern deparment take equipment trial after shutdown.
- 3) Indent / Issue the material and Coordinate with Contractor
- 4) Implementation & execution of procedures incase of new process equipment/products installation.
- 5) Check availability of standby equipments and take noload trials of standby equiments.
- 6) Changeover when required & take maintenance of problematic equipment. Execute PM work order

**6.System implementation**:

- (Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition & quality standards)

Execution of counter measures recommended during inter-departmental observation.
- Tracking on pollution control equipments ( ESP and Bag Filter )
- Practices. -5S activities
- Monitor & ensure effective working of pollution control equipment like ESP, Bag Filters & co-ordinate with service department for optimum operation of the equipment.
- To implement improvement project to reduce repetitive problems/breakdown or losses.
- Timely submission of Kaizen, OPL, Good to fine, suggestion on system
- Developing and sustaining Model area in respective sections
- 100% active participation in respective KFA & GRT meetings and giving inputs related to bring new technology, innovation and improvements towards productivity. Conduct awareness programmes down the level team
- To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments.
- Implementation of critical spares & consumable SOP without any defilement
- Identify & arrange rectification of leakage points/unsafe points along with monitor & take corrective action for emission levels.

**7.SHE** (Safety, Health & Environment) along with Sustainability initiatives

Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
- Educating team about “I know my job”, “I know the hazards associated with my job and I applied control measures” & “I escalate to my senior” among manpower deployed in sections/department manpower including peer, WB & CL manpower
- Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
- To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP
- Active participation in safety training, safety