Staff Mechanical

**Designation**:Assistant Engineer

**Updated**:October 31, 2024

**Location**:Rajasthan, India

**Organization**:Cement

**Job Purpose**:
Supervision & execution of mechanical maintenance activities in Mechanical Utility Section of line 1 & 2 for optimizing plant availability and carry-out improvement jobs for the cost reduction and productivity improvement.

**Job Context & Major Challenges**:
Job Context: UltraTech Cement Ltd. is the largest manufacturer of grey cement, Ready Mix Concrete (RMC) and white cement in India. The company has consolidated capacity of 116.75 Million Tons Per Annum (MTPA)* of grey cement. UltraTech Cement has 23 integrated plants, 1 clinkerisation plant, 26 grinding units and 7 bulk terminals. Nathdawara Cement Works was acquired by UltraTech Cement Limited from erstwhile M/S Binani Cement Limited in the year 2018.
Nathdwara Cement Plant was commissioned with the manufacturing capacity of 4.8 MTPA and clinker capacity of 4.81 MTPA. The first unit was installed in 1997 and second unit was installed in 2007. Grinding Unit, Neem ka Thana was commissioned in 2007.
Limestone requirement of the plant is 4.5 MTPA. To meet the limestone requirement, limestone mines are spread over 724.7 Ha having deposits sufficient for around 50 years. Limestone crusher including wobblers having capacity of 1000 TPH, located inside the plant. Material is transported from mines to plant through dumpers.
The Unit has three captive thermal power plants of 24 MW & 2X23 MW i.e. a total of 70 MW. WHRS of 23 MW and Solar Plant is also there.

The Cement & Power Plant is located at strategic location on Highway Cement is more than requirement and 40% manpower is Land Sellers who got job in consideration of Land. The skill & competencies are very less. The attitude towards work and job is not very appreciating.
Job Challenges:
Optimise Compressed air and water pumps power consumption in pyro and grinding section.
Achieving customer satisfaction by completing job with accuracy within stipulated time in work shop.

**Key Result Areas**:
**KRA (Accountabilities) (Max 1325 Characters)**

**Supporting Actions (Max 1325 Characters)**
- KRA1- Equioment availability
Plan organize and monitor
implementation of activities of Lime stone crusher for optimum equipments availability for smooth running of plant.- Monitor equipment availability for running.
Rectification of minor problems. Coordinate/execute improvement actions in the section.
Coordinate actions to increase.
Customers satisfaction.
Avoid idle running, Lubrication of Utility Equipment's (i.e. Compressors, blowers, water pumps and cooling towers) of Unit I & II shift. Inspection of Equipment's. Cost Control- KRA2- Modifications/upgradation
Identify and carryout various modifications/changes required for improvement in plant working on continuous basis in the section.- Analyze breakdowns and suggestions.
Involve in for elimination of bottlenecks.
Involve in focused improvement jobs.
Attend Why & Why and improvement meetings.- KRA3- Cost Control:
Monitor and control spares and lubricants inventory and manpower cost as per budget in Mech maintenance activities in LS Crusher in order to optimize the maintenance cost.- Monitoring expenditure with respect to budget.
Classification of most critical and less critical and general spares.
Accordingly spares procurement from OEM and Reputed substitute suppliers.
Carry out life value analysis for high value spares.
Inspection of materials from reputed suppliers as per OEM requirement for achieving longer life of equipment.
Monitor stores inventory reduction,standardization and optimization
Monitoring of contractor cost comparing with last year expenditure.
- Close monitoring on worker's overtime.
- Planning of spare parts and raising indent for procurement as per requirement.
Identification of maintenance cost reduction parameters.- KRA4- System Management
(Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition & quality standards)- To implement improvement project to reduce repetitive problems/breakdown or losses.
- Timely submission of Kaizen, OPL, Good to fine, suggestion on system
- Developing and sustaining Model area in respective sections
- 100% active participation in respective KFA & GRT meetings and giving inputs related to bring new technology, innovation and improvements towards productivity. Conduct awareness programs down the level team
- To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments.
- Implementation of critical spares & consumable SOP without any defilement
- Identify & arrange rectification of leakage points/unsafe points along with monitor & take corrective action for emission levels.
- KRA5- Focus on SHE (Safety, Health & Environment) along with Sustainability initiatives- Ensuring 100% compliance of all safety standards and