Operational Excellence

13 hours ago


Bidar, India Sai Life Full time

Summary of Job:
To handle Operational Excellence activities for the Manufacturing campus.

Key Responsibilities
- Leading Lean initiatives at the Production by working closely with respective blocks/units.
- Identify process improvement opportunities utilizing organizational, analytical, Lean and Six sigma problem solving methodologies.
- Establish, measure, and monitor key process metrics tied to overall Organizational operational improvement goals.
- Act as a champion and change agent for driving positive culture change and improving operational efficiencies while developing new techniques and tactics.
- Able to identify issues of the business in collaboration with process owners and develop a list of improvement projects.
- Design and drive Operational excellence reward and recognition program in line with the Operational Excellence program maturity.
- Implementing Lean Six Sigma processes to significantly improve:

- Business OTIF & Right First Time
- Overall Equipment Efficiency
- Productivity of the people
- Quality of the current manufacturing processes at the site
- Cost of goods
- Delivery performance of sites
- Personnel safety at the site
- Compliance to business processes
- Develop and implement bottom-up approach i.e., Daily management program across the organization to create sustenance and involving shop floor / Grass root people in the operational excellence journey.
- Drive kaizen, OPL (One-point lessons) & other daily management techniques and ensure maturity achievement year on year.
- Work with cross functional team for coordination and support in execution of SaiGo initiatives.
- Develop, maintain, and ensure compliance with procedures and metrics that impact quality, safety, process, and productivity improvements throughout the company.
- Able to identify issues of the business in collaboration with process owner and develop a list of improvement projects.
- Providing support to the Site Management and functional leaders in the development and deployment of OE Program, utilizing continuous improvement methodology across all projects.
- Able to train employees on 8 types of waste, lean principles, 5S, Lean Six Sigma, VSM etc.
- Identifying NVAs in the process of sample intimations from production to QC and plan of actions to reduce the delay.

Key Competencies (Technical, Functional & Behavioral)
- Good Presentation skills and well versed about Excel & any statistical tools.
- Experience in Lean concepts, value stream mapping and QC Tools
- Knowledge of driving the process Simplification efforts
- Sound knowledge in data analytics and developing insights effectively.
- Able to work with cross functional teams.
- Effective communicator across all levels of the organization
- Six Sigma Green / Yellow Belt Certification preferable, able to run six sigma projects.



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