Production Technician

6 days ago


Vadodara Gujarat, India LyondellBasell Industries Full time

Location: Vadodara, GJ, IN, 391775- Req ID: 89300- Facility: VADODARA-470- Department: Operations- Division: Global APS** BASIC FUNCTION**:

Ensure that each shift operates in compliance with HSE regulations and supports the achievement of the Goal Zero target.
- Oversee smooth production line operations by maintaining equipment and effectively managing assigned manpower.
- Manage and control the Production Department to meet customer requirements regarding quality, quantity, and delivery, while collaborating with cross-functional shift teams to optimize processes and fulfill product needs.
- Consistently maintain and strive to exceed individual and departmental KPIs on a monthly basis.
- Execute process orders, rigorously verify adherence to SOPs, and ensure timely completion of grade line tasks.
- Strictly adhere to QMS, EMS, and GMP standards.
- **RESPONSIBILITIES AND ACCOUNTABILITIES**:

Adhere to HSE regulations during daily shift operations to support Goal Zero target.
- Should follow and implement the permit system as per the company Operation Excellence (OE) standard.
- Production activities should be performed according to Production Planning and Delivery Schedule (PPDS) to achieve ontime delivery of finished goods.
- Follow and maintain line processing condition with Standard Operating Procedure (SOP).
- Adhere to process parameters to produce defect free product.
- Supporting in reduction of Scrap and Off spec generation, changeover time, Process downtime, maintaining throughput as instructed time to time.
- Execute production changeover activties efficiently to imrpove productivity.
- Upkeep and timely maintenance of Production Main and downstream equipments, support in identifying CAPEX projects / debottlenecking with help of Supervisor/Manager, Initiate and anticipate for Management of Control (MOC) need and complete all actions on time.
- Handling of finished goods with proper packaging and labeling to avoid any customer complaint.
- Responsible to update daily shift reports to maintain the documentation and correct data should be available on time.
- Keep good house-keeping in shopfloor to maintain workplace in a required basic condition.
- Support to cross-fucntional team like maintenance, quality and logistic etc. to achieve common goal of the company.
- Maintain material handling equipment to ensure smooth material transfer.
- Assist and work with shift leaders and production technicians to improve productivity.
- Support in value creation (Value Enhancement Program) and Lean initiatives to improve profitability.
- Active support during Performance Application Development (PAD) trials.
- **QUALIFICATION**:

- Diploma in Plastic Technology or Plastic Processing & Testing from reputed college or university
- OR
- ITI in Plastic Processing Operator from reputed insitutions** WORK EXPERIENCE**:

- Minimum 2 to 5 years of experience for Diploma and 5 to 7 years for ITI in the plastics industry preferably in color masterbatch and compounding industry.** FUNCTIONAL CORE COMPETENCIES**:

Knowledge of extruder operations, trouble shooting and basic testing on Plastic processing,
- Must be aware of color corrections and adjustments.
- Hands on Feeders operations and corrections.
- Proficient in operating loss-in -weght feeders (Ktron/Brabender), high-speed mixers, palletization techniques like Under Water / strand cutting, vacuum pumps, uitilities and DCS.
- **Competencies**:

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