Senior UAV Systems Designer

Elite UAV Solutions is seeking an experienced Mechanical Design Engineer to join our dynamic and interdisciplinary UAV engineering team.

The ideal candidate will be responsible for the mechanical design and development of Hybrid UAV systems and subsystems with an emphasis on design excellence, manufacturability, integration readiness, and cross-functional collaboration.

• Key Responsibilities:
• CAD-Based Mechanical Design & Ownership
  • Lead the mechanical design of Hybrid UAV subsystems and payload interfaces using advanced parametric CAD tools.
  • Develop and maintain complex CAD trees, system layouts, and 3D model integrity across revisions.
  • Drive modular and scalable design practices aligned with product architecture.
• TAD (Tooling & Assembly Definition)
  • Prepare assembly BOMs, jigs, and fixture interfaces, and support design-to-assembly planning.
  • Contribute to design improvements based on ease of assembly, maintainability, and ergonomics.
• PLM Integration
  • Experienced in Product Lifecycle Management (PLM) systems for version control, workflows, and digital thread management.
  • Familiarity with Windchill PLM or equivalent for part structures, release cycles, and change management.
• Structural Design & Collaboration
  • Sound understanding of structural analysis fundamentals.
  • Ability to interpret FEA results, collaborate with analysis teams, and optimize design based on structural feedback.
• Material Engineering & Manufacturability
  • Strong knowledge of materials (metals, polymers, composites) with a clear understanding of process-specific constraints.
  • Evaluate designs for manufacturability, cost efficiency, and reliability using DFM, DFX, and material selection tools.
• Additive Manufacturing & 3D Printing
  • Well-versed in 3D printing techniques.
  • Ability to select suitable printer types, grain structures, material properties, and post-processing requirements based on the use-case.
• Cross-Functional Collaboration
  • Work closely with systems engineering, integration, sourcing, testing, and manufacturing teams.
  • Take ownership of the design deliverables, resolve cross-domain design issues, and ensure on-time maturity of the mechanical stack.
• Root Cause Analysis
  • Should be capable to understand physical behavior, correlate with design definition, and derive root causes in collaboration with CFT.

Requirements:

• Bachelor's or master's degree in mechanical engineering, aerospace engineering, or a related discipline.
• 8+ years of experience in mechanical product design, preferably in aerospace, UAVs, or robotics.
• Proficiency in 3D CAD modeling (preferably Creo), TAD, and GD&T.
• Experience in PLM/PDM platforms, ideally Windchill.
• Exposure to FEA results interpretation and collaborative optimization with analysts.
• Knowledge of DFX, DFM, and high-performance material-process pairing.
• Hands-on experience with 3D printing tools and decision-making for rapid prototyping vs. end-use applications.
• Strong documentation and presentation skills.

Desired Behavioural Values:

• Commitment to common purpose and goals.
• Seating respect on the table.
• Displaying Integrity and Ethics.
• Taking Initiative and ownership with Accountabilities.
• Being Passionate about making a difference.
• Maintaining and managing interpersonal harmonious relationships.

Location: Tiruchirappalli

As a senior Mechanical Design Engineer, you will work closely with our team to design, develop, and manufacture innovative UAV solutions that meet the highest standards of quality and performance. If you have a passion for designing cutting-edge UAV systems and are looking for a challenging and rewarding career opportunity, please submit your application today.