Senior Helmet Systems Engineer

20 hours ago

Dombivli, Maharashtra, India beBeeElectronics Full time ₹ 1,50,00,000 - ₹ 2,50,00,000
Job Role

Lead the development of advanced combat helmets with a focus on design, R&D, electronics integration, mechanical performance, quality compliance, and production readiness.

  • Develop and execute a comprehensive helmet technology roadmap aligned with defence program objectives.
  • Identify and integrate global advancements in smart helmet systems, including sensors, communication, and augmented vision technologies.
  • Collaborate with cross-functional teams to deliver cutting-edge helmet solutions that meet the operational requirements of armed forces and special units.
Key ResponsibilitiesExecution
  • Define and implement the helmet technology roadmap in collaboration with defence program stakeholders.
  • Oversee the identification and integration of global advancements in smart helmet systems.
  • Lead the development of electronic sub-systems, including communication modules, sensors, and power management systems.
Product Development & Innovation
  • Drive the integration of electronics in helmets, including communication modules, sensors, battery management, and heads-up displays.
  • Oversee mechanical design for ergonomics, modularity, durability, and weight optimization.
  • Ensure compliance with defence and electronics standards, including MIL-STD, EMI/EMC, BIS, and NIJ.
  • Supervise prototype development, lab/field testing, and system validation.
Operations & Manufacturing
  • Support tech-transfer and pilot production readiness.
  • Ensure seamless integration of electronic and mechanical components in scalable production.
  • Coordinate with vendors for PCB design, wiring harnesses, connectors, and ruggedized components.
Business Development & Client Support
  • Support DRDO/armed forces trials and demonstrations.
  • Collaborate with sales and program management teams for tenders and technical bids.
  • Provide subject matter expertise during technical negotiations.
Compliance & Quality
  • Maintain adherence to ISO, BIS, MIL, and relevant defence standards.
  • Lead compliance audits and certification processes.
  • Establish robust quality and reliability testing for electro-mechanical helmet systems.
Team Management
  • Build and lead a cross-functional team of electronics engineers, mechanical designers, and QA specialists.
  • Mentor junior engineers in system integration, testing, and validation.
Requirements

Bachelor's or Master's degree in Electronics Engineering, Mechanical Engineering, Mechatronics, or equivalent.

  • Specialization in soldier-worn systems, rugged electronics, or protective gear design.
  • Prior experience in helmet/electronic system integration.
  • Experience in leading cross-functional technical teams.
  • Familiarity with defence electronics development lifecycle (TRL, DRDO projects).

Minimum 8 years overall experience, with at least 5 years in helmet or wearable electronics/mechanical integration domain.

  • Strong knowledge of EMI/EMC, MIL-STD, and rugged electronics design.
  • Experience in integration of communication systems, sensors, and power modules.
  • Mechanical design experience in ergonomics, composites, and modular protective gear.
  • CAD tools (mechanical and electrical design).
  • Data analysis, cost estimation, and feasibility study.
  • Proven track record in defence program execution and compliance.

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