Foundry Materials Specialist

2 days ago

Tiruppur, Tamil Nadu, India beBeeMetallurgist Full time ₹ 15,00,000 - ₹ 25,00,000
Key Responsibilities:

  • Incoming Raw Material Inspection:
    • Conduct quality checks for raw materials such as pig iron, CRC scrap, ferroalloys and other additives. Ensure compliance with industry standards.
    • Inspect and approve/reject incoming CRC scrap based on chemical and physical parameters. Maintain detailed records of inspection results.
  • Sand Testing and Evaluation:
    • Perform regular testing of Green Sand, No Bake Sand and Neno Sand to ensure conformity to process specifications. Analyze sand parameters such as AFS grain fineness, SiO2 %, Moisture % and Compactability.
    • Evaluate sand performance to optimize casting processes. Develop and implement testing protocols to ensure accurate results.
  • Chemical Analysis:
    • Analyze and monitor ductile iron parameters including Carbon (%C), Silicon (%Si), Manganese (%Mn), Phosphorus (%P), Sulfur (%S), Magnesium (%Mg) and Aluminum (%Al). Develop and maintain detailed reports of analysis results.
  • Hardness & Mechanical Testing:
    • Conduct Brinell/Rockwell hardness tests as part of the quality control process. Evaluate test results to ensure conformance to industry standards.
    • Support metallurgical and microstructure evaluation where required. Collaborate with cross-functional teams to resolve issues.
  • Laboratory Standards and Documentation:
    • Maintain documentation and test reports as per ISO 9001 and internal quality standards. Ensure all laboratory procedures comply with regulatory requirements.
  • CML Testing Support:
    • Assist in CML testing and analysis for validation of material specifications. Develop and implement testing protocols to ensure accurate results.
  • Audit and Compliance Support:
    • Participate in internal and external audits (ISO, customer audits). Prepare and present relevant audit documents.
Qualifications:
  • Diploma/B.Sc in Metallurgy, Mechanical Engineering, Chemistry or related field.
  • Minimum 4 years of experience in foundry or material testing lab.
  • Hands-on experience with spectrometers, sand testing equipment and mechanical testing tools.

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