Senior Plant Operations Manager

7 days ago

Mumbai, Maharashtra, India beBeePlantManagement Full time ₹ 1,50,00,000 - ₹ 2,00,00,000

Operational Excellence Manager Job Summary

We are seeking a seasoned and results-driven Operational Excellence Manager to lead our manufacturing facility's day-to-day operations. The ideal candidate will oversee production, quality compliance, resource optimization, safety standards, and team leadership to drive operational efficiency in alignment with business objectives.

Key Responsibilities:

  • Oversee daily plant operations across production, quality, maintenance, and supply chain functions
  • Ensure achievement of production targets, delivery schedules, and cost-efficiency goals
  • Monitor and improve productivity, utilization, and process adherence

Production Planning & Control:

  • Coordinate with planning, procurement, and logistics teams to align production schedules with demand forecasts
  • Ensure optimal utilization of manpower, machines, and materials to maximize output and minimize waste
  • Drive process improvement initiatives using Lean, Six Sigma, and 5S methodologies

Maintenance & Equipment Management:

  • Work closely with the maintenance team to ensure equipment uptime, preventive maintenance, and asset longevity
  • Minimize breakdowns and disruptions through effective maintenance planning

Quality & Compliance:

  • Ensure adherence to quality systems, including ISO 13485, GMP, and regulatory standards
  • Address non-conformities, implement CAPA, and support internal/external audits

People Leadership & Team Development:

  • Manage a team of line supervisors, engineers, and plant staff
  • Promote a culture of ownership, safety, discipline, and continuous improvement
  • Identify training needs and foster skill development within the team

Health, Safety & Environment (HSE):

  • Ensure plant safety policies and statutory HSE compliance
  • Conduct safety drills, audits, and incident investigations

Required Skills & Qualifications:

  • In-depth knowledge of plant operations, production workflows, and quality standards
  • Strong leadership and team management abilities
  • Analytical and process improvement mindset
  • Good working knowledge of ERP systems, SAP, or manufacturing software
  • Excellent communication, coordination, and decision-making skills

Educational Qualifications:

  • Bachelor's degree in Engineering (Mechanical / Industrial / Production / Electrical)
  • MBA in Operations Management is a plus
  • Certifications in Lean Manufacturing / Six Sigma / TPM preferred

Industry Keywords: Plant Operations Management, Quality Assurance, Maintenance Management, Leadership, Process Improvement, Lean Six Sigma

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