
Senior Plant Operations Manager
7 days ago
Operational Excellence Manager Job Summary
We are seeking a seasoned and results-driven Operational Excellence Manager to lead our manufacturing facility's day-to-day operations. The ideal candidate will oversee production, quality compliance, resource optimization, safety standards, and team leadership to drive operational efficiency in alignment with business objectives.
Key Responsibilities:
- Oversee daily plant operations across production, quality, maintenance, and supply chain functions
- Ensure achievement of production targets, delivery schedules, and cost-efficiency goals
- Monitor and improve productivity, utilization, and process adherence
Production Planning & Control:
- Coordinate with planning, procurement, and logistics teams to align production schedules with demand forecasts
- Ensure optimal utilization of manpower, machines, and materials to maximize output and minimize waste
- Drive process improvement initiatives using Lean, Six Sigma, and 5S methodologies
Maintenance & Equipment Management:
- Work closely with the maintenance team to ensure equipment uptime, preventive maintenance, and asset longevity
- Minimize breakdowns and disruptions through effective maintenance planning
Quality & Compliance:
- Ensure adherence to quality systems, including ISO 13485, GMP, and regulatory standards
- Address non-conformities, implement CAPA, and support internal/external audits
People Leadership & Team Development:
- Manage a team of line supervisors, engineers, and plant staff
- Promote a culture of ownership, safety, discipline, and continuous improvement
- Identify training needs and foster skill development within the team
Health, Safety & Environment (HSE):
- Ensure plant safety policies and statutory HSE compliance
- Conduct safety drills, audits, and incident investigations
Required Skills & Qualifications:
- In-depth knowledge of plant operations, production workflows, and quality standards
- Strong leadership and team management abilities
- Analytical and process improvement mindset
- Good working knowledge of ERP systems, SAP, or manufacturing software
- Excellent communication, coordination, and decision-making skills
Educational Qualifications:
- Bachelor's degree in Engineering (Mechanical / Industrial / Production / Electrical)
- MBA in Operations Management is a plus
- Certifications in Lean Manufacturing / Six Sigma / TPM preferred
Industry Keywords: Plant Operations Management, Quality Assurance, Maintenance Management, Leadership, Process Improvement, Lean Six Sigma
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