Lead Quality Assurance Specialist

2 days ago

Ghaziabad, Uttar Pradesh, India beBeeQuality Full time ₹ 15,00,000 - ₹ 21,00,000
Quality Assurance Manager

The Quality Assurance Manager will lead the end-to-end quality function at our manufacturing factory. The role ensures that fabrics, trims, embroidery, embellishments, stitching, and finishing meet high standards of craftsmanship and customer expectations.

Key Responsibilities:
  • Fabric & Raw Material Quality: Oversee inspection of fabrics, trims, laces, beads, sequins, zari, and other embellishments at the incoming stage. Ensure shrinkage, colorfastness, embroidery strength, wash tests, and hand-feel tests are conducted before bulk production.
  • In-line & End-line Quality Control: Monitor in-line inspection for embroidery, print alignment, color matching, and stitching consistency. Ensure garment measurements match BIBA's size standards across all styles. Supervise end-line checks for finishing, ironing, labeling, and packaging of ethnic wear.
  • Embroidery & Embellishment Quality: Inspect embroidery (hand & machine), beadwork, sequin work, gota-patti, mirror work, and applique for durability and design accuracy. Standardize quality for thread strength, bead/stone fixing, and fastness of embellishments.
  • Process Improvement & Compliance: Implement quality checkpoints at critical operations (cutting, stitching, embroidery, finishing). Introduce defect prevention techniques to reduce rework and wastage. Ensure compliance with internal quality benchmarks and statutory norms.
  • Team Management: Lead the QA/QC team of in-line checkers, embroidery inspectors, finishing auditors, and packing quality staff. Conduct skill enhancement training for checkers, tailors, and finishing teams on quality standards.
  • Reporting & Customer Feedback: Maintain MIS on rejection %, defect analysis, and audit performance. Share weekly and monthly quality reports with management. Analyze customer complaints/returns related to fit, color bleed, embroidery damage, or shrinkage, and drive corrective actions.

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