Manufacturing Efficiency Specialist

2 days ago

Lucknow, Uttar Pradesh, India beBeeManufacturing Full time ₹ 2,00,00,000 - ₹ 2,50,00,000

Job Title:

Manufacturing Process Specialist

About the Role:

We are seeking a highly skilled manufacturing engineer to join our team. As a key member of our engineering team, you will be responsible for designing and developing efficient manufacturing processes that meet high standards of quality.

Key Responsibilities:

  • Review and validate engineering drawings for manufacturability, accuracy, and completeness.
  • Apply knowledge of medical device regulations and execute gap assessments, manufacturing print reviews, and remediation activities.
  • Participate in project scoping and viability assessment through economic analysis, conflict analysis, and supplier quote validation.
  • Conduct tolerance stack-up studies and dimensional variation analysis using Creo-CETol or other tools.
  • Plan, schedule, and monitor project activities efficiently ensuring FTR & OTD excellence.
  • Collaborate with global stakeholders across regions like category managers, sourcing, PM, and other cross-functional teams as per project needs.
  • Review and validate PPAP reports received from suppliers and assess if technical specifications are met.
  • Develop 2D drawings and 3D CAD models to support project requirements.
  • Design remediation (engineering specification gap assessment).
  • Assist in developing Master Validation Plans, including process flow, OQ, and PQ.
  • Perform CPK and ANOVA studies.
  • Conduct criticality analysis to ensure process reliability and quality.

Requirements:

  • Bachelor's degree in mechanical/production engineering with minimum 9-12 years of relevant experience.
  • Strong expertise in DFM&A principles and manufacturing methods for plastics, metals, and packaging components & systems.
  • Proven experience in analyzing project feasibility for cost savings and efficiency improvements.
  • Proficiency in CAD - Creo/SW and PLM/PDM tools.
  • Solid understanding of project management methodologies.
  • Strong verbal & presentation skills for effective collaboration with global teams.
  • Well-versed with MS PowerPoint, Excel for reports preparation, data analysis/advance operations.
  • Proficient in conducting Production Part Approval Process (PPAP) to ensure compliance with technical specifications and quality standards.
  • Skilled in performing detailed Root Cause Analysis to identify issues, implement corrective actions, and drive continuous improvement.

Preferred Qualifications:

  • Should costing experience with metals and plastic commodities.
  • Experience working with electronic components and their design specifications.
  • Familiarity with Six Sigma methodologies for data analysis, root cause identification, and process design/improvements.
  • Hands-on experience in reverse engineering components to recreate CAD models and extract design intent using advanced inspection techniques.
  • Knowledge of Lean Manufacturing principles to eliminate waste, improve process flow, and enhance operational efficiency.
  • Minitab, Statistical analysis
  • VAVE experience for cost-down project execution and certification.
  • G.D.&T Certification
  • PMP trained/Certified

What We Offer:

We offer competitive salary package and opportunities for professional growth and development. If you are a motivated and experienced manufacturing engineer looking for a new challenge, please submit your application.

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