Operations Excellence Manager

2 days ago

Mumbai, Maharashtra, India beBeeOperational Full time ₹ 15,00,000 - ₹ 25,00,000

Job Title: Operations Excellence Manager

Location:

We are seeking a seasoned and proactive Plant Operations Manager to lead day-to-day operations at our manufacturing facility. The ideal candidate will be responsible for overseeing production, ensuring quality compliance, optimizing resources, driving safety standards, and leading cross-functional teams to achieve operational excellence in alignment with business goals.

Key Responsibilities:

  • Oversee daily plant operations across production, quality, maintenance, and supply chain functions.
  • Ensure achievement of production targets, delivery schedules, and cost-efficiency goals.
  • Monitor and improve productivity, utilization, and process adherence.

Production Planning & Control:

  • Coordinate with planning, procurement, and logistics teams to align production schedules with demand forecasts.
  • Ensure optimal utilization of manpower, machines, and materials to maximize output and minimize waste.
  • Drive process improvement initiatives using Lean, Six Sigma, and 5S methodologies.

Maintenance & Equipment Management:

  • Work closely with the maintenance team to ensure equipment uptime, preventive maintenance, and asset longevity.
  • Minimize breakdowns and disruptions through effective maintenance planning.

Quality & Compliance:

  • Ensure adherence to quality systems, including ISO 13485, GMP, and regulatory standards.
  • Address non-conformities, implement CAPA, and support internal/external audits.

People Leadership & Team Development:

  • Manage a team of line supervisors, engineers, and plant staff.
  • Promote a culture of ownership, safety, discipline, and continuous improvement.
  • Identify training needs and foster skill development within the team.

Health, Safety & Environment (HSE):

  • Ensure plant safety policies and statutory HSE compliance.
  • Conduct safety drills, audits, and incident investigations.

Reporting & MIS:

  • Generate and review daily/monthly operations reports, identify deviations, and implement corrective actions.
  • Present operational performance dashboards to senior leadership.

Requirements:

  • In-depth knowledge of plant operations, production workflows, and quality standards.
  • Strong leadership and team management abilities.
  • Analytical and process improvement mindset.
  • Good working knowledge of ERP systems, SAP, or manufacturing software.
  • Excellent communication, coordination, and decision-making skills.

Educational Qualifications:

  • Bachelor's degree in Engineering (Mechanical / Industrial / Production / Electrical).
  • MBA in Operations Management is a plus.
  • Certifications in Lean Manufacturing / Six Sigma / TPM preferred.

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