Senior Electronic Systems Designer

21 hours ago

Cochin, Kerala, India beBeeElectronics Full time ₹ 15,00,000 - ₹ 25,00,000

Job Title: Hardware Design Manager

 

This leadership position oversees the development of high-quality, reliable, and cost-effective hardware solutions for air conditioning products.

The ideal candidate will possess strong leadership skills, technical expertise in electronic hardware design, and experience managing multi-disciplinary engineering teams. This role requires strategic planning, execution, and delivery of hardware projects aligned with business objectives.

 

Main Responsibilities:
  • Product Hardware Architecture & Specifications:
    • Finalize hardware architecture for inverter drives, logic controllers, communication modules, and power boards – for VRF/Residential AC's/Chiller/Commercial Refrigeration products.
    • Develop complete hardware design specifications, including control logic, sensing, communication, and safety circuits. Define clear interfaces with firmware/software and mechanical systems.
  • Hardware Design Documents:
    • Approved schematic designs and Bill of Materials (BOM) for each model/variant. Coordinate closely with PCB layout and part development team.
    • Design calculation sheets for power electronics, control circuits, and protection systems. Update design standards library (component database, reference designs, PCB stack-up guidelines).
  • Design Verification & Validation Reports:
    • Functional test reports for control boards, inverter boards, and sensor interfaces. EMI/EMC compliance test reports in accordance with HVAC and regional standards. Thermal performance and reliability test documentation.
  • Cost Optimization & Component Strategy / Manufacturing & Quality Readiness:
    • Propose component cost-reduction ideas without compromising performance or reliability. Approved list of alternate components for high-risk/long lead-time parts. Standardize components across product families to reduce procurement complexity.
    • Incorporate DFM (Design for Manufacturing) and DFT (Design for Test) guidelines into all hardware. Develop manufacturing test jig designs and test procedure documentation. Qualify suppliers for PCB fabricators, component vendors, and assembly houses.
  • Regulatory & Safety Compliance:
    • Comply with HVAC safety standards (e.g., IEC 60335, UL 60335, IS standards for India). Document and obtain approvals for electrical safety, energy efficiency, and environmental requirements (RoHS/REACH). Validate grounding, insulation, and surge protection strategies.
  • Cross-Functional & Customer Deliverables / Team Development & Process Improvements:
    • Provide regular hardware progress updates to program management and product teams. Support hardware for field trials and customer evaluations. Analyze root cause issues related to hardware and implement corrective actions. Develop a training plan for the hardware design team on new technologies. Implement design review and approval processes. Continuously improve hardware development workflows and tools.

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