Plant Head
3 weeks ago
We are seeking an experienced Plant Head to lead our manufacturing operations at New Horizon. The ideal candidate will have a strong background in production management and a proven track record of success in driving efficiency and productivity.
Key Responsibilities:
Leadership:
- Overall responsibility for the smooth functioning of the production department.
- Reporting to the site manager, with a focus on efficient and cost-effective operations.
Performance Improvement:
- Identification and implementation of strategies to improve key performance indicators (KPIs) designated by management.
- Ensuring accuracy in reporting and displaying data in the management reporting module (MRM).
Production Planning and Control:
- Verifying production plans and reports, with a focus on minimizing losses.
- Preparation of a monthly summary of production losses, with a focus on major losses and elimination.
Quality Assurance:
- Verification of daily rejection data, with a focus on major rejections.
- Ensuring the completion of corrective and preventive actions (CAPA/SCAP), with a thorough why-why analysis for major in-house rejections.
Training and Development:
- Assessing the competency of department heads and identifying training needs.
Performance Monitoring:
- Verification and monitoring of monthly performance metrics, including in-house PPM, customer PPM, and supplier PPM.
Process Improvement:
- Initiation and guidance on Poka-Yoke/mistake-proofing and operational standardization.
Audit and Compliance:
- Verification of process audits and product audits, dock audits, and supplier audits, with a focus on negative observations and areas for improvement.
Inventory Management:
- Verification of minimum stock levels of finished goods and follow-up with the production planning department to maintain 100% maximum stock level (MSL) to avoid customer line stoppages.
Cost Control:
- Focus on machine utilization, overall equipment effectiveness (OEE), and shop floor housekeeping scores.
Reporting and Analysis:
- Verification of stock levels of finished goods, raw materials, work-in-progress, and semi-finished goods after receiving data from the production planning department.
- Monitoring and controlling costs of quality and costs of poor quality.
Supply Chain Optimization:
- Ensuring a first-in, first-out (FIFO) system in raw materials and stores areas.
- Reconciliation of raw materials, bulk orders, and consumables.
Financial Management:
- Analyzing labor costs and overtime.
Inventory Optimization:
- Closing watch on slow-moving and non-moving materials, with a focus on minimizing these items.
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