Plant Head

3 weeks ago


Nashik, Maharashtra, India New Horizon Full time

We are seeking an experienced Plant Head to lead our manufacturing operations at New Horizon. The ideal candidate will have a strong background in production management and a proven track record of success in driving efficiency and productivity.

Key Responsibilities:

Leadership:

  • Overall responsibility for the smooth functioning of the production department.
  • Reporting to the site manager, with a focus on efficient and cost-effective operations.

Performance Improvement:

  • Identification and implementation of strategies to improve key performance indicators (KPIs) designated by management.
  • Ensuring accuracy in reporting and displaying data in the management reporting module (MRM).

Production Planning and Control:

  • Verifying production plans and reports, with a focus on minimizing losses.
  • Preparation of a monthly summary of production losses, with a focus on major losses and elimination.

Quality Assurance:

  • Verification of daily rejection data, with a focus on major rejections.
  • Ensuring the completion of corrective and preventive actions (CAPA/SCAP), with a thorough why-why analysis for major in-house rejections.

Training and Development:

  • Assessing the competency of department heads and identifying training needs.

Performance Monitoring:

  • Verification and monitoring of monthly performance metrics, including in-house PPM, customer PPM, and supplier PPM.

Process Improvement:

  • Initiation and guidance on Poka-Yoke/mistake-proofing and operational standardization.

Audit and Compliance:

  • Verification of process audits and product audits, dock audits, and supplier audits, with a focus on negative observations and areas for improvement.

Inventory Management:

  • Verification of minimum stock levels of finished goods and follow-up with the production planning department to maintain 100% maximum stock level (MSL) to avoid customer line stoppages.

Cost Control:

  • Focus on machine utilization, overall equipment effectiveness (OEE), and shop floor housekeeping scores.

Reporting and Analysis:

  • Verification of stock levels of finished goods, raw materials, work-in-progress, and semi-finished goods after receiving data from the production planning department.
  • Monitoring and controlling costs of quality and costs of poor quality.

Supply Chain Optimization:

  • Ensuring a first-in, first-out (FIFO) system in raw materials and stores areas.
  • Reconciliation of raw materials, bulk orders, and consumables.

Financial Management:

  • Analyzing labor costs and overtime.

Inventory Optimization:

  • Closing watch on slow-moving and non-moving materials, with a focus on minimizing these items.

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