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Mechanical Maintenance Lead
2 weeks ago
Job Summary
To lead the mechanical maintenance function of an automotive sheet metal manufacturing facility, ensuring maximum machine uptime, reliability, and cost efficiency across fabrication, welding, paint shop, utilities, and assembly lines.
Main Responsibilities:
- Develop preventive, predictive, and breakdown maintenance schedules for all production equipment.
- Evaluate and ensure smooth functioning of key systems, including:
- Fabrication Machines – Press machines (mechanical/hydraulic), CNC shearing, bending, rolling machines, plasma/laser cutting.
- Welding Lines – MIG/TIG welding, robotic welding cells, spot welding machines, jigs & fixtures.
- Paint Shop – Pre-treatment plants, paint booths, ovens, conveyors, E-coat lines.
- Assembly Lines – Material handling systems, conveyors, power tools, torque wrenches, fastening equipment.
- Utility Systems – Compressors, chillers, cooling towers, DG sets, boilers, HVAC systems.
- Electrical & Automation – Motors, drives, PLC panels, control systems, robotic arms.
- Minimize downtime and maintain availability of critical spares.
Team Leadership
- Lead, guide, and supervise a team of engineers, supervisors, and technicians across multiple shifts.
- Conduct skill upgradation programs for maintenance staff on new technologies (robotics, PLC, automation).
Continuous Improvement & Cost Control
- Apply TPM, Kaizen, 5S, and root cause analysis for reducing repetitive breakdowns.
- Drive automation upgrades and energy-saving initiatives.
- Optimize maintenance costs while improving machine reliability.
Safety & Compliance
- Maintain compliance with statutory requirements for pressure vessels, boilers, electrical systems, and environment.
- Maintain documentation for audits.
- Enforce adherence to safety practices.
Key Skills & Competencies
- In-depth knowledge of automotive sheet metal machinery & utilities.
- Expertise in hydraulics, pneumatics, robotics, automation, and control systems.
- Strong analytical & problem-solving skills.
- Excellent team leadership and cross-functional coordination abilities.
Qualifications & Experience
- B.E./B.Tech/Diploma in Mechanical Engineering (Electrical exposure preferred).
- 15–20 years of experience in mechanical maintenance in auto/auto-component or sheet metal industry, with at least 5+ years in a leadership role.
- Hands-on exposure to robotic welding, paint shops, CNC fabrication equipment, and utilities.
Benefits
This position offers a challenging and dynamic work environment with opportunities for growth and development. The ideal candidate will have strong leadership skills, technical expertise, and the ability to drive continuous improvement and cost control initiatives.
Others
The successful candidate will be required to work effectively in a team environment, prioritize tasks, and manage multiple projects simultaneously. They will also be expected to stay up-to-date with industry developments and best practices.
