Powertrain Systems Specialist

**Job Overview**

• This role is responsible for overseeing the release and validation of vehicle components and sub-systems.

As a Powertrain Engineer, you will be accountable for ensuring that all necessary activities are executed to guarantee validated release and sign-off of dedicated vehicle components and sub-systems. Your area of responsibility includes:

• Packaging of High Voltage Cables, busbar and Its layout along with Plastic carriers required for HV & LV Battery pack.
• Update in harness routing and Busbar based on Repackaging of interface components with co-ordination to system integration engineering team.
• Understanding the Energy Storage system (Battery) sizing for Targeted vehicle performance.
• Collaboration with systems engineers to ensure implementation of design changes during program development, prototype and production build phases according to project timeline.
• Carrying out stack-up analysis on Designed components.
• Developing harness/ Busbar/Cell packaging, listing out issues and driving resolution prior to validation builds.
• Creating Test case, Design Rule or requirements as required.
• Benchmarking & Concept Development.
• Working on QAF, RFQ and Support Plan along with supplier/Buyer & VFM team.
• Creating and managing DFMEA, PFMEA, BOD, BOP.
• Compliance with Grade/EMC/Safety Compliance.
• Design and development of interface Plastics / sheet metal components required in Battery enclosure.
• Support development of parts In-house or at supplier end.
• Support in testing of the parts at supplier or in-house as per DV or PV.
• Participation in Supplier PPAP activities & Periodic audits of suppliers to improve the quality and process improvements.
• Support builds, creating supply plan for M1/VB & for production cars (Saleable vehicles).
• Engineering solution for build issues & containing and fixing issues on current production vehicle.
• Support creation of Circuit Schematics and validating the circuit for full architecture of the vehicle.
• Release 3D Harness Assembly Model in PLM.
• Experience of various change management processes like Engineering Change Requests etc.
• Selection of harness coverings based on 3D model routing and packaging & surrounding geometry.
• Development of harness packaging issues list and driving resolution prior to validation builds.

This role requires the following skills and qualifications:

• Prior experience on HV battery pack, Cells and Modules.
• Hands-on experience with designing and development on EDS HV harness and busbars, BMS.
• Hands-on experience in GD&T and tolerance stack up along with Sheet metal and Plastic part design.
• Excellent communications skills demonstrated ability to communicate at all levels.
• Good knowledge on Tooling feasibility, Raw materials and their sources & familiarity with full design life cycle process.
• Knowledge of EDU, Battery Modules, Busbar, DCDC converter and motors will be added advantage.
• Knowledge of Life cycle of a vehicle will be an added advantage.
• Key practitioner in problem-solving techniques (eg: six-sigma)
• Understanding of DFMEA, PFMEA
• Experience of using industry standard ECR processes.
• Experience EDS power distribution and components.
• Good level of knowledge about manufacturing methods / technologies used for EDS Power Distribution

This role offers the following benefits:

• Opportunity to work on a variety of projects and develop your skills.
• Collaborative and dynamic work environment.
• Chance to contribute to the development of cutting-edge technology.

Please note that this job description is not exhaustive and you will be required to perform other related duties as necessary.

The ideal candidate will have excellent communication and problem-solving skills, with the ability to work effectively in a team environment.