Design Lead

7 days ago

Shimoga, Karnataka, India beBeeMechanical Full time ₹ 1,55,57,342 - ₹ 2,16,01,126
Senior Mechanical Design Engineer

We are seeking a skilled Mechanical Designer to join our interdisciplinary UAV engineering team.

The ideal candidate will be responsible for the mechanical design and development of Hybrid UAV systems and subsystems, with an emphasis on design excellence, manufacturability, integration readiness, and cross-functional collaboration.

  • CAD-Based Mechanical Design & Ownership:
    • Lead the mechanical design of Hybrid UAV subsystems and payload interfaces using advanced parametric CAD tools (preferably PTC Creo).
    • Develop and maintain complex CAD trees, system layouts, and 3D model integrity across revisions.
    • Drive modular and scalable design practices that align with product architecture.
  • TAD (Tooling & Assembly Definition):
    • Must be proficient in TAD principles with hands-on experience in tooling and assembly strategies.
    • Prepare assembly BOMs, jigs and fixture interfaces, and support design-to-assembly planning.
    • Contribute to design improvements based on ease of assembly, maintainability, and ergonomics.
  • PLM Integration:
    • Experienced in Product Lifecycle Management (PLM) systems for version control, workflows, and digital thread management.
    • Familiarity with Windchill PLM or equivalent for part structures, release cycles, and change management.
  • Structural Design & Collaboration:
    • Sound understanding of structural analysis fundamentals (loads, boundary conditions, safety factors, fastener design, etc.).
    • Ability to interpret FEA results, collaborate with analysis teams, and optimize design based on structural feedback.
  • Material Engineering & Manufacturability:
    • Strong knowledge of materials (metals, polymers, composites) with a clear understanding of process-specific constraints.
    • Evaluate designs for manufacturability, cost efficiency, and reliability using DFM, DFX, and material selection tools.
    • Prior experience working with high-performance materials, injection molding, and machining processes is advantageous.
  • Additive Manufacturing & 3D Printing:
    • Well-versed in 3D printing techniques (FDM, SLA, SLS, MJF, DMLS, etc.).
    • Ability to select suitable printer types, grain structures, material properties, and post-processing requirements based on the use-case.
  • Cross-Functional Collaboration:
    • Work closely with systems engineering, integration, sourcing, testing, and manufacturing teams.
    • Take ownership of the design deliverables, resolve cross-domain design issues, and ensure on-time maturity of the mechanical stack.
    • Support V&V (Validation & Verification) activities and ensure that mechanical designs are compliant with technical specs and regulatory needs.
  • Root Cause Analysis:
    • Should be capable to understand physical behavior, correlate with design definition and derive root causes in collaboration with CFT.

This role offers numerous opportunities for professional growth and development.

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