Facilities Reliability Manager

2 days ago

Kolkata, West Bengal, India beBeeMaintenance Full time ₹ 1,50,00,000 - ₹ 2,00,00,000
Job Description

As a Maintenance Manager, you will lead the mechanical maintenance function of an automotive sheet metal manufacturing facility. Your primary responsibility will be to ensure maximum machine uptime, reliability, and cost efficiency across fabrication, welding, paint shop, utilities, and assembly lines.

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  • Develop & implement preventive, predictive, and breakdown maintenance schedules for all production and utility equipment.
  • Ensure smooth functioning of:
  • Fabrication Machines – Press machines (mechanical/hydraulic), CNC shearing, bending, rolling machines, plasma/laser cutting.
  • Welding Lines – MIG/TIG welding, robotic welding cells, spot welding machines, jigs & fixtures.
  • Paint Shop – Pre-treatment plants, paint booths, ovens, conveyors, E-coat lines.
  • Assembly Lines – Material handling systems, conveyors, power tools, torque wrenches, fastening equipment.
  • Utility Systems – Compressors, chillers, cooling towers, DG sets, boilers, HVAC systems.
  • Electrical & Automation – Motors, drives, PLC panels, control systems, robotic arms.
Key Responsibilities

The key responsibilities of this role include:

  • Maintenance Planning & Execution:
    • Develop and implement maintenance schedules to minimize downtime.
    • Ensure the smooth functioning of machinery and equipment.
  • Team Leadership:
    • Lead, guide, and supervise a team of engineers, supervisors, and technicians across multiple shifts.
    • Conduct skill upgradation programs for maintenance staff on new technologies.
  • Continuous Improvement & Cost Control:
    • Apply TPM, Kaizen, 5S, and root cause analysis for reducing repetitive breakdowns.
    • Drive automation upgrades and energy-saving initiatives.
    • Optimize maintenance costs while improving machine reliability.
  • Safety & Compliance:
    • Ensure compliance with statutory requirements for pressure vessels, boilers, electrical systems, and environment.
    • Maintain documentation for audits.
    • Enforce strict adherence to plant safety practices.

Required Skills & Qualifications

  • In-depth knowledge of automotive sheet metal machinery and utilities.
  • Expertise in hydraulics, pneumatics, robotics, automation, and control systems.
  • Strong analytical and problem-solving skills.
  • Excellent team leadership and cross-functional coordination abilities.

Qualifications & Experience

  • B.E./B.Tech/Diploma in Mechanical Engineering (Electrical exposure preferred).
  • 15–20 years of experience in mechanical maintenance in auto/auto-component or sheet metal industry, with at least 5+ years in a leadership role.
  • Hands-on exposure to robotic welding, paint shops, CNC fabrication equipment, and utilities.

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