
Industrial Operations Manager
2 days ago
To excel as a Maintenance Manager, you will lead the mechanical maintenance function of an automotive sheet metal manufacturing facility, ensuring maximum machine uptime, reliability, and cost efficiency across fabrication, welding, paint shop, utilities, and assembly lines.
This role demands a high level of technical expertise, leadership skills, and problem-solving abilities to drive continuous improvement and cost control initiatives.
Key Responsibilities- Maintenance Planning & Execution
- Develop & implement preventive, predictive, and breakdown maintenance schedules for all production and utility equipment.
- Ensure smooth functioning of:
- Fabrication Machines – Press machines (mechanical/hydraulic), CNC shearing, bending, rolling machines, plasma/laser cutting.
- Welding Lines – MIG/TIG welding, robotic welding cells, spot welding machines, jigs & fixtures.
- Paint Shop – Pre-treatment plants, paint booths, ovens, conveyors, E-coat lines.
- Assembly Lines – Material handling systems, conveyors, power tools, torque wrenches, fastening equipment.
- Utility Systems – Compressors, chillers, cooling towers, DG sets, boilers, HVAC systems.
- Electrical & Automation – Motors, drives, PLC panels, control systems, robotic arms.
- Minimize downtime and ensure availability of critical spares.
- Team Leadership
- Lead, guide, and supervise a team of engineers, supervisors, and technicians across multiple shifts.
- Conduct skill upgradation programs for maintenance staff on new technologies (robotics, PLC, automation).
- Continuous Improvement & Cost Control
- Apply TPM, Kaizen, 5S, and root cause analysis (RCA) for reducing repetitive breakdowns.
- Drive automation upgrades & energy-saving initiatives.
- Optimize maintenance costs while improving machine reliability.
- Safety & Compliance
- Ensure compliance with statutory requirements for pressure vessels, boilers, electrical systems, and environment.
- Maintain documentation for ISO, IATF, and customer audits.
- Enforce strict adherence to plant safety practices.
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