Dgm - Maintenance

Responsibility to maintenance function in respective area and guarantee availability of all equipments benches production lines and in the plant with ZERO production downtime Build maintenance spares part management system and keep optimum inventory of required spares for smooth operation Implementation Preventive maintenance and adherence of PM schedule as per plan Improve the machine line efficiency more than 100 by continuous improvement practices Develop technical competency as individual and team to develop autonomy in maintenance function by training and developmentDeployment of TPM practices in plant and adopt BATAREAS OF RESPONSIBILITY Describe the nature scope level of improvements to new ideas etc LEVEL Full Partial Supportive MEASUREMENT Quantitative or quality criteria to achieve responsibility Planned MaintenanceImplement preventive maintenance activities as per schedule Prepare records as per requirements and discuss with supervisor Monitor record and analyze daily machine performance Participate in SIM meetings and identify potential problems Discuss with supervisor and take preventive action to avoid occurrence of the problem Evaluate the effectiveness of planned maintenance Suggest improvements on preventive maintenance schedules based on the evaluationFull completion on timeAutomationDecide appropriate automation solution for manual process Design electrical elecro pneumatic automation circuts PLC programming troubleshooting machine up gradations to improve machine availabilityFullMachine availability MTTR MTBFReactive MaintenancePerform repairs of machines during breakdowns Pool the available resources and immediately take action to rectify the problem and resume production Record and track MTTR MTB Mark major down times on the board Analyse the root cause of the failures and implement improvement plan Work towards bringing down the down time due to breakdowns non availability of machines Full availability MTTR and MTBFDaily Shift activitiesPerform daily breakdown preventive planned maintenance as per requirements Prepare planned maintenance schedule for the week Monitor for the check points to be covered for the day Plan for nightshift Take printout of daily reports and discuss with supervisors manager and get feedback Report details requirements in shift handing over records Mark daily attendance for the shift enter the required details in log book Ensure daily machine maintenance including lubrication tightening visual checking measurements accuracy etc Hand over charge to the next shift engineer before closing for the day Full availability MTTR and MTBFSpare Parts MaintenanceIdentify key equipments mechanical drawings and electrical specifications Identify critical parts stock and check for re-order levels List the spare parts that are required to be purchased Organize for purchase of spare parts as per requirement PartialNumber of lost hours due to partsCalibration of equipmentsCalibrate equipments as per the checklist Record calibration details as per format Check for calibration regularly Update calibration checklist as and when new machines are added replaced to the lines PartialCompliance to calibration checklistSPS Implementation TPM Six Sigma Implement TPM 5S as per SPS requirements Implement JH checklist Conduct 5S training for maintenance personnel and implement 5S PartialSPS Score Full Fully responsible for the results of the workPartial Partially responsible for the results of the workSupportive Provide support to the person accountable for the results of the work QualificationsEducation Degree in Electrical MechatronicsJob Related Experience Min 12 years experience in automation function in electrical engineering industry Business Understanding General manufacturing processes in electrical industryOthers e g language skills technical skills Read Write Speak in EnglishRead Write Speak Local Language Tamil Schedule Full-time Req 0097ZO