Engineer / Assistant Manager - Operations Refractory

2 weeks ago

Raigarh, Chhattisgarh, India D Tech Management Resource Full time
Job Description

Roles & Responsibilities:

- Ensure the quality and chemical composition of all refractory items used in operations.
- Guide and ensure correct lining procedures and drawing patterns are followed by masons, as per specifications received from the client/party.
- Work to increase refractory life by conducting trials with new materials and optimizing usage.
- Identify poor-performing refractory materials and implement corrective action plans to enhance performance and reduce cost.
- Calculate and monitor refractory usage costing in the Steel Melting Shop (SMS).
- Coordinate with the purchase team to ensure material availability on the shop floor to avoid production delays.
- Maintain 5S and housekeeping standards in refractory and ladle areas; lead in TPM (Total Productive Maintenance) activities.
- Regularly inspect EAF (Electric Arc Furnace) lining conditions, and guide the maintenance team for necessary repairs.
- Plan manpower allocation for shifts, conduct training sessions to improve skills and ensure production efficiency.
- Ensure timely availability of ladles and arc furnaces for smooth and uninterrupted production.
- Serve as a backup to Ladle Engineer when required.
- Execute refractory applications such as gunning, shotcreting, PCPF blocks, and bricks.
- Conduct inspection of castable lining, ceramic fibre lining, insulation brick lining, and other refractory-related works.
- Perform thermal scanning and imaging for condition monitoring and preventive maintenance.
- Coordinate refractory testing, review test reports, and ensure compliance with standards.
- Review and verify refractory drawings to ensure technical accuracy.
- Liaise with clients and consultants for project execution and technical clarifications.
- Supervise on-ground refractory teams and ensure alignment with project timelines.
- Prepare and submit progress reports for management review.
- Ensure compliance with Indian and International codes and standards relevant to refractory and insulation works.

Qualifications:

- Diploma/Degree in Ceramic Engineering (Preferred).
- Candidates from other engineering disciplines may be considered if they possess significant refractory operations experience in steel plants.

Experience:

- 69 years of relevant experience in refractory execution jobs in Operations / Steel Melting Shop.
- Sound knowledge of refractory selection and application in iron zone of large and integrated steel plants is essential.

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