Pf Mines Operation

Job PurposeTo supervise mining operations and assist in staffing to achieve of targeted production and desired quality as per plant requirement Coordinate with contractors for deployment of their machinery to achieve production Ensure safety of man machinery and develop the mine as per mining plan Job Context Major ChallengesJob Context UltraTech Cement Ltd is the largest manufacturer of grey cement Ready Mix Concrete RMC and white cement in India The company has consolidated capacity of 138 39 Million Tons Per Annum MTPA of grey cement UltraTech Cement has 23 integrated plants 1 clinkerisation plant 29 grinding units and 8 bulk terminals Baga Cement Works was acquired by UltraTech Cement Limited from erstwhile M S Jaiprakash Associated Limited in the year 2017 Baga Cement Works is located at around 155 Km from Chandigarh 67 km from Shimla and 37 km from Bilaspur HP The nearest National Highway is NH-88 which is 17 Km from the plant The plant has 10 000 TPD clinker production capacity 250 300 TPH OPC PPC cement grinding capacity The preheater consists of four strings each with 6 stages of LP cyclones with two pyroclones supplied by M s KHD This is a unique feature of this cement plant due to which the plant operates at lower heat and electrical energy The preheater has a height of 155 mtrs with top floor at 135 mtrs The preheater has been constructed out of tubular steel structure The Cement Plant is based on lime stone deposits in Baga - Bhalag hills which are adjacent to plant area Limestone requirement of the plant is around 15000 TPD For raw material grinding two vertical roller mills of 420 TPH each have been installed with a C F Silo having a capacity of 24 000 MT The unit is equipped with state-of-the-art pollution control systems and operating emission norms are much lower than the permissible standards of 30 mg Nm3 Two continuous ambient air quality monitoring stations have been installed which are hooked up to CPCB and PCB and transmit real time data s For emergency electrical power 8 x 1800 KVA DG sets have been installed The township for the plant is located near the plant and has a residential complex for 300 families 10 2 school and 30 bed hospital has been built For transporting clinker and cement from plant a fleet of about 4000 trucks have been engaged Major Challenges xef x83 xbc Statutory compliance Challenge of complying Safety Environmental requirements amidst recent frequent changes in regulatory statutory norms xef x83 xbc Quality Management Ensure desired quality quantity of Laterite despite challenge of balancing multiple critical parameters i e SIO2 Al2O3 Fe2O3 by planning ensuring implementation of judicious blending with limestone own Clay Deploy machinery as per production plans xef x83 xbc Contractor fleet management Ensure compliance related to statutory safety standard requirement despite competitive rates Key Result Areas KRA Accountabilities Max 1325 Characters Supporting Actions Max 1325 Characters KRA1 1 Production Development Supervision of mining activities as per statute Execute plan by deploying sufficient men machinery Ensure Optimum utilization of all HEMM and transportation equipments to maintain efficiency Ensure maintenance of Haul roads In pit floor area for smooth operation Responsible for supervising activities of Mine Foreman mining mates WB employees contractors workmen Preparation of area for Surface Miner by deploying dozer KRA2 2 Quality Planning Execute quality plan in consultation with Geologist Feed material as per blend plan with clay to meet plant requirements Ensure placement of Surface miner and wheel Loader as per Quality planning Implement corrective action on deviation w r t quality quantity and efficiency KRA3 3 Safety Guide staff ensure implementation of activities in line with Mines Safety Standards and procedure Ensure safety of all men and machine in every shift by taking rounds to identify correct unsafe act condition at all working location in shift Engagement in Department meetings SAM GRT meetings site round at shop floor Timely submission of SO Near miss and compliance to safety training Take timely action to ensure 100 PCM implementation KRA4 4 Statutory Compliance Ensure actions as per conditions of 1 HEMM permission 2 Safety Management Plan 3 EC Conditions Preparation submission of all statutory returns without any deviations such as Monthly Quarterly Annual including contractors returns Coordinate comply for IME PME of all workmen KRA5 5 System Implementation Engagement in tool box talk meeting at every shift start MCM Participation in Kaizen Suggestion OPL and motivating Staff workmen for continual improvement Preparation of DPR report MIS M2 and M4 Notification in SAP on shift basis Responsible to update QCDIP LCM