Executive - Maintenance , Soulfull

7 days ago


Bengaluru, India Tata Consumer Products Full time

Job Description Financial Outcomes - Achieve targeted OEE, machine uptime. - Asset efficiency, optimized wastages - Drive process improvements - Optimized spares and maintenance cost Customer Service - Achieve targeted OTIF and agreed service levels with customers. - Reduction in customer/consumer complaints - Engineering support for timely roll out of NPD projects Internal Processes - Set and monitor the performance of the plant equipment s against standards and targets in areas such as equipment uptime, MTTR, MTBF etc. - Support audits of FSSC 22000, ISO, FSSAI, EHS, and other related standards - Responsible for meeting established operating budgets; monitor the cost and effectiveness of engineering activities to optimize resources, prioritize spending, and achieve targeted OEE for the plant. - Ensure high levels of productivity & engagement within Technical Crew & Ops teams - Ensure plant wastage due to equipment breakdowns are to the minimum as per targets - To set and monitor performance of Maintenance & engineering stores. - To set and monitor Calibration of equipment s including those related to Legal metrology. - To lead Condition Monitoring &Plant Preventive Maintenance of all Machines. - To drive trainings to develop engineering skills of the plant team in way of Autonomous maintenance. - To ensure and drive systems such as Root cause analysis, Corrective action, and preventive action system in place to ensure continuous improvement. - To drive closure of Safety and quality requirements of the factory. - To overview Spares Planning & Procurement, Vendor selection and performance evaluation. - Should be able to interact with internal stakeholders like production, Safety, quality, HR and resolve the issues in day-to-day activities. - Drive / collaborate in Improvement Initiatives PI, QC, Kaizen, 5S etc. to improve the plant efficiency. - To monitor capex spends, cashflow and ensure to meet the capex target timelines - Responsible for Equipment Maintenance & Utility performance /maintenance (Extruder /VFFS /PFS packing machine/ Motors /Pump/Boiler /Air Compressor /Nitrogen Plant /RO/STP plant /Fire pump ) - Set and monitor the performance of the plant equipment s against standards and targets in areas such as equipment uptime, MTTR, MTBF etc. - Ensure high levels of productivity & engagement within Technical Crew teams. - To Support in Project activities of the plant. Innovation and Learning - Review Safety, Health, Hygiene, and other Food Safety compliances for the unit. - Lead projects Mainly on NPD, packaging changes & Value based reengineering, technology upgradation etc. - Develop project objectives by reviewing project proposals and plans and conferring with management. - Completes technical studies and prepares cost estimates. - Confirms product performance against targets / expectations. - Determines project schedule by studying project plan and specifications, calculating time requirements, and sequencing project elements. Prepares project status reports.. What are the Critical success factors for the Role - B. Tech/BE in Mechanical/ Electrical/ Electrical & Instrumentation - 3-5 years of Maintenance / Projects experience in a reputed Food & Beverages /Brewery organization. - Experience in managing Engineering within Manufacturing Operations & Experience in Maintenance of Mechanical, Electrical, Civil & instrumentation areas, especially in Food Packaging Industry, - Computer proficiency with CAD, MS office, SAP, required. What are the Desirable success factors for the Role - Knowledge of Food industry (Biscuits / Muesli / Extrusion process/VFFS /PFS Packing machine /Utility Air compressor/RO /Nitrogen plant /Cooling tower/ Boiler) - Good communication skills (English / Hindi / Kannada) - Proven experience in a managerial role heading Engineering and Engineering projects within a factory. - Good in Manpower Management Skills - Strong management skills.



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