Sh Process

2 months ago

Karnataka, India Aditya Birla Group Full time

**Designation**:Senior Manager

**Updated**:July 04, 2023

**Location**:Karnataka, India

**Organization**:Cement

JOB PROFILE - Heat consumption and specific power consumption are within the target value. Debottlenecking in the section continuously. Refractory management, Zero medical case and 100% IMS system implementation. Professional Qualifications: B. E (Chemical)/Diploma (Chemical) /M.Sc.
- KRA 1: Accountability: Production and Quality.

Monitoring of Raw Mill / Cement Mill and Kiln / Coal Mill 1,2 & 3 process parameters for production optimization and quality

control.
- Close monitoring of process parameters i.e., draft, temperatures, power etc. along with process trends.
- Corrective and preventive action for abnormal situation / alarms.
- Interact with concerned maintenance department for rectification of problems.
- KRA 2: Cost Control.

Continuous monitoring of trends along with process parameters.

Ensure running of power saving equipment in SPRS.

Running Raw Mills / Cement Mills and Kilns / Coolers 1,2&3 in expert optimizer control.
- KRA 3: Process Maintenance Jobs.

Coordination for Refractory work in shutdown activities and shutdown jobs at various places.

Supervise for correct installation of bricks / castable.

Take no load trials of standby equipment’s.

Changeovers whenever required.

Co-ordination for shutdown activities assigned.
- KRA 4: Housekeeping and Environmental / Safety.

Practice of good housekeeping standards with reference to spillages / leakages etc. and environment / safety performance in

the section / team area.

Monitor performance of dust control equipment’s i.e., GCT, ESP, Dust collectors, CO tripping.

Using personal protective equipment’s.

Participating in WCM activities
- KRA 5: System Implementation:
The system requirements of ISO, EMS, OHSAS, SA 8000 and WCM systems in Raw Mills / Cement Mills and Kiln / Coal

Mills 1,2 & 3 thorough the involvement of employees for improving plant working and quality standard.

Identify and improvement study and kaizen.

Identify & get rectified.
- Abnormalities.
- Spillage/leakages.
- Unsafe conditions/practices.

5S activities.
- Points emerged in campaigns.

Implementation plan for

Quality improvement objectives.

Improvement of WCM criteria score.

EMS targets.

Internal customer rating improvement.
- Statutory compliance.

Improvement of OEE/MTBF/MTTR
- Elimination of Muda.

Does why analysis.

Prepare/present weekly/monthly WCM presentation.

Develop one point lesson.

Update WCM activity board

Create awareness in team members.

Develop visual controls.

**Qualifications**:
Bachelor Of Engineering,Diploma,Master Of Science

**Minimum Experience Level**:
10-15 Years

**Report to**:
Trainee

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