PF Process

3 weeks ago

Hyderabad Secunderabad Telangana, India Ultratech Cement Limited Full time

Education - B.Tech (Chemical) / BSc / MSc

Skills - Highly Skilled in Kiln Operation, Coal Mill & Raw Mill Operation and Shutdown Manpower management as well as refractory application supervision.

Experience in Kiln operation also along with raw mill.

Experience (Yrs) - 6 to 10 Years

Key Result Areas

Supporting Actions

1.Production & Quality cement

(Supervise Cement Mills operation for smooth optimum process operating conditions to achieve the targeted Production &

Quality

1.Check operation parameters of all equipment's in the beginning of the shift.

2.Identify abnormalities if any Inform PF process and site attendants for corrective actions

3.Continuously monitor process parameters of raw mill and Register operational parameters of raw mill in log book as per the specified timelines with remarks if any

4. Check quality parameters for operation of raw mill.

6. Inform PF/ SH for any major abnormality / breakdown

7. Perform Corrective action as per instructions of SH (Process) / HOD (process)

8. Coordinate with all service departments & communicate plan problems if any for corrective actions.

9.Record shift wise production and quality of raw mill and Inform SH / HOD (Process) for production at the end of the shift

8)Preparing daily production report and filled up in SAP.

2.CostOptimizationand Control

(Identify and analyze various process inputs and parameters like power etc., for cost reduction and ensure cost effective plant operation.)

1.Sp.Power consumption To avoid Idle running of the circuit,

2.Optimizing operation

3.Reducing breakdown by early detection of abnormalities

4. Daily monitoring of trends.

5. Take corrective action to maintain the consumption. Coordinate with Electrical / Instr./Mech. maintenance departments for related jobs.

6. Ensure running of power saving equipment's.

3.Continuous improvement-

Assist the SH for studying areas of improvement, implementation of improvement actions for optimization of process.

1. Increasing output rate

2.Reduction in breakdown, Process trend analysis, Field visit and observation, Reducing abnormalities.

3. Identification of source of leakage and ensure corrective action.

4.Process Maintenance Jobs:

(Supervise & monitor timely execution of repairs in CM section and readiness of standby equipment's for improvement of equipment availability.)

1.During mill maintenance /shutdown VRM internal inspection, separator inspection, any material accumulation, hot gas chamber, damper calibration, roller position calibration.

2. Jointly with concern department take equipment trial after shutdown.

3. Take no-load trials of standby equipment's and Changeover when required

4.Take maintenance of problematic equipment. Execute PM work order

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