Electrical and Instrumentation Manager

Job title : Manager - Instrumentation and ElectricalsEntity : Evonik Specialty Silica India Pvt. Ltd.Work location : Jhagadia, GujaratPurpose of the Position:- Safe and efficient management of preventive maintenance & breakdown of instruments and electrical equipments through effective engineering norms of ESSIPL to meet or exceed maintenance requirements.- Communicating with authorities and complying with all associated legal requirements.- Co-ordinating with regional PT Team for implementation of best maintenance practices like Risk Based Maintenance (RBM), EPS in Instrumentation and Electrical streams.- Digitalization initiatives like OT security, and act as LOSC.Key Responsibilities:- Management of Departmental Activities for Instrumentation and Electrical side.- Handling and ensuring compliance related to Nucleonic Gauge (Should have completed Training through A.E.R.B./BARC) Work as Radiological Safety Officer for Organization.- Ensure timely compliance of Instrumentation ( Weights and Measure Metrology related, GPCB related, etc.) Ensure timely compliance of Electrical (Annual Inspection, DG set registration & Duty filing, Communication with DGVCL/GETCO, Etc.)- Experience on Rockwell Automation PLC System (Control Logix, PLANT PAX, FT BATCH, SCADA AND LOGIC programming development) .- Experience of SAP and SAP Plant Maintenance module. ( Notification, Work Order management).- Experience on filter press Hydraulic system, Spray Dryer Burner System, Boiler Burner and safety interlocking system.-- Ensure timely calibration of field instruments, MCI and various measuring instruments.- Ensure timely attendance to break-down and emergency repair jobs.- Guide subordinates to repair the equipment and keep it ready to use as per requirement.- Ensure proper and safe operation of equipments used during maintenance and calibration.- Install, commission and validate new equipment. Instrument and Electrical related Mechanical support designing, fabrication through vendor.- Sizing and Selection of proper instrument (knowledge of Mass Flow meter, Pressure transmitter, Thermocouple, Magnetic Flowmeter, pH Meter, Turbidity meter, Conductivity meter, Ozone Generator, Weighing system, Etc)- Telephone EPBX programming, Configuration, CCTV Configuration Etc.- Contract man power planning, assigning them jobs daily and ensuring safe maintenance.- Plan, schedule and carry out shut down maintenance jobs.- Support in controlling maintenance cost, analyzing breakdown, Prepare CAPA, diagnosing, identifying the root cause and implementing the actions.- Coordination with external vendors and other departments and sustain team work.- Carry out cost estimate for equipment maintenance, repair and replacement.- Attend assigned EHSQ and GMP related actions.- Meet the applicable EHS legal and Evonik requirements.- To ensure safe maintenance through adherence to the EHS policy, Life Saving Rules, Work Permit, use of Personal Protective Equipments, Management of Change, Pre-Job Plan, Incident Reporting, EHS procedures etc.- Prepare and maintain documents like Equipment History Card, Maintenance Checklist, Reports to Management, Standard Practice Instruction, ISO related etc.- Communication with authority and compliance of legal requirements.- Active participation in conceptualization to execution to commissioning of projects.- Ensure availability of spares by working with Purchase department and Engineering Stores by implementing Min/Max system for spares.- Preparation of Appropriation Request for major expenditures.- Responsible for imparting training on SAP Maintenance Module to all new joiners of the department.- Digitalization initiatives like OT security including global policy/standard implementation, actEducation & Experience Required :- B.E. / B.Tech. – Instrumentation or Electronics & Communication with 10-12 years of experience in maintenance of plant.- Additional requirements - Training cum Certification- course on Radiation Safety Aspects of Nucleonic Gauges.- Active registration on ELORA AERB Website for Radiation Professional.Additional skills and abilities required for this positionMan-power management.Fluency in English, Gujarati and Hindi language.Experience in SAP is preferred.PLC programming