Senior Engineer

4 weeks ago


Pollachi, India G-Plast Pvt. Ltd. Full time

Roles & Responsibility ;

High Pressure Die Casting (HPDC) Foundry

  • Operate and maintain HPDC machines (Buhler, Toshiba, Zitai, or equivalent).

Support process improvements, kaizen, and cycle-time reduction initiatives

  • Execute preventive maintenance, and breakdown troubleshooting.
  • Optimize casting parameters to minimize defects like porosity, cold shuts, and shrinkage.
  • Coordinate with stores and spares management.

CNC Maintenance

  • Carry out preventive, predictive, and corrective maintenance for VMC, HMC, and turning centers.
  • Troubleshoot mechanical, hydraulic, electrical, and CNC control systems (Fanuc, Siemens, Mitsubishi).
  • Manage spindles, ball screws, lubrication, and coolant systems to ensure machine reliability.
  • Assist in new CNC installation, commissioning, and line integration.
  • Monitor MTBF/MTTR and maintain equipment health records.

Robotics (Fanuc & Yaskawa)

  • Perform routine maintenance, backup & restoration of robot programs, and safety checks.
  • Troubleshoot and rectify robot errors, servo alarms, encoder issues, and path deviations.
  • Optimize robot motion paths and cycle time for die casting, spraying, extraction, and handling.
  • Support end-of-arm tooling (EOAT) maintenance and sensor calibration.
  • Coordinate with vendors for upgrades, retrofits, and training.
  • Maintain robot safety compliance (interlocks, guarding, and emergency stop systems).

Aluminum Melting & Holding Furnaces

  • Oversee operation and maintenance of melting and holding furnaces (electric/gas-fired).
  • Monitor burners, refractory lining, pumps, and temperature control systems.
  • Ensure proper functioning of charging systems, crucibles, and ladles.
  • Troubleshoot thermal, electrical, and mechanical issues in furnaces.
  • Implement preventive maintenance schedules for furnaces, ladles, and metal transfer systems.
  • Ensure energy efficiency, temperature accuracy, and compliance with safety/environmental norms.

Documentation & Compliance

  • Maintain records of breakdowns, preventive maintenance schedules, and spares usage.
  • Prepare root cause analysis reports and implement corrective actions.
  • Ensure compliance with IATF 16949, ISO 14001, OHSAS/ISO 45001 standards.
  • Drive 5S, TPM, and safety culture across the shop floor.
  • Execute preventive maintenance, and breakdown troubleshooting.
  • Optimize casting parameters to minimize defects like porosity, cold shuts, and shrinkage.
  • Coordinate with stores and spares management.
  • Support process improvements, kaizen, and cycle-time reduction initiatives.

Required Skills and Qualification;

  • HPDC process expertise (defect analysis, die performance, shot control).
  • CNC maintenance & troubleshooting (Fanuc, Siemens, Mitsubishi).
  • Robot programming & maintenance (Fanuc iPendant, Yaskawa DX100/200, MotoSim preferred).
  • Strong analytical, diagnostic, and problem-solving abilities.
  • Exposure to lean manufacturing, TPM, and predictive maintenance techniques.
  • Good communication, team leadership, and vendor coordination skills.
  • Proven experience in High-Pressure Die Casting operations, with at least 5 to 8 Years of hands-on experience in a manufacturing environment.
  • Strong leadership skills, with the ability to effectively manage and inspire a diverse team of employees
  • Education in Diploma and Degree in Mechanical / Electrical engineering or manufacturing
  • Strong mechanical and manufacturing experience

Job Types: Full-time, Permanent

Pay: ₹30, ₹40,000.00 per month

Benefits:

  • Health insurance
  • Provident Fund

Education:

  • Diploma (Preferred)

Experience:

  • 5 total work: 1 year (Required)

Work Location: In person


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