Engineer - Mold Flow Analyst (Aluminium Die casting)

4 weeks ago

Pollachi, India G Plast Full time

Role & responsibilities

  • Perform filling, solidification, cooling, and stress simulations for HPDC parts and dies using software (MAGMASoft, ProCAST, FLOW-3D, etc.).
  • Predict and analyze potential casting defects (porosity, shrinkage, cold shuts, air entrapment, soldering, hot spots, etc.) and provide corrective actions.
  • Part Feasibility & Design for Manufacturability
  • Review 3D part models for die-castability and suggest design modifications for manufacturability, defect prevention, and cost reduction.
  • Work with Product Design & Customer teams during APQP / NPD stages for feasibility sign-offs.
  • Collaborate with Tool Designers on gating, runner, overflow, and venting system layouts.
  • Provide simulation-backed recommendations for die material selection, inserts, and design improvements.
  • Work with Tool Room, Process Engineering, and Production teams for first-time-right tool trials.
  • Support supplier/toolmaker technical reviews with simulation insights.
  • Prepare detailed mold flow reports, design validation documents, and lessons learned.
  • Develop checklists, simulation guidelines, and design standards for HPDC parts & tools.

Preferred candidate profile

  • Software knowledge: MAGMASoft, FLOW-3D, ProCAST, or equivalent.
  • Sound knowledge of die casting process & die/tool design.

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