Factory Operations Head

5 days ago

Navi Mumbai, India Aston Processors Limited Full time

Job Summary
We are seeking an experienced Factory Operations Head- Wire & Cable with extensive expertise in cable planning, production operations, and plant management. The ideal candidate will be responsible for overseeing the complete manufacturing cycle of cables and wires, ensuring quality, efficiency, compliance, and innovation. This role requires strong leadership, technical proficiency, and proven ability to drive operational excellence in a large-scale manufacturing environment.

Role & Responsibility

  • Lead and manage end-to-end production operations, including Wire Drawing, Bunching, Stranding, Paper Insulation, Lead Sheathing, MIND, Laying Up, Armouring, and Extrusion (PVC, XLPE, EHV, and House Wire).
  • Oversee plant operations with a focus on resource optimization, quality control, safety compliance, and cost efficiency.
  • Prepare and execute production plans, raw material calculations, and operation-wise schedules to meet business objectives.
  • Drive process improvements, lean manufacturing initiatives, and KAIZEN activities to enhance productivity and reduce cycle time.
  • Manage inventory control, manpower allocation, and equipment utilization across multiple sections (extruding, laying up, armouring, stranding, bunching).
  • Ensure compliance with national and international standards such as IS:1554, IS:7098, IS:9968, IS:694, BS:5467, and BS:5308.
  • Collaborate with cross-functional teams (Quality, Maintenance, Procurement, and Substation Electrical) to ensure seamless operations.
  • Lead audits, documentation, and ISO-9001 compliance.
  • Mentor and develop production teams, fostering a culture of safety, accountability, and continuous improvement.

Job Requirement

  • Diploma in Electrical/Mechanical Engineering (or equivalent technical qualification).
  • 15+ years of progressive experience in cable and wire manufacturing, including leadership roles at reputed organizations.
  • Deep knowledge of cable design, costing, plant setup, and large-scale manufacturing processes.
  • Proficiency in wire and cable extrusion using PVC, XLPE, HDPE, LDPE, Sioplas, and related polymer.
  • Specialized in HT/LT Cables, Control Cables, Instrumentation Cables, PILC, ACSR Conductors, and Rubber Cables.
  • Strong grasp of sub-station electrical systems and integration with production processes.
  • Hands-on experience in lean manufacturing, line balancing, and productivity optimization.
  • Proficient in MS Word, Excel, PowerPoint, and internet tools for production reporting and analysis.

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