Pattern & Method Development Manager - Steel Casting Foundry

4 weeks ago

tamil nadu, India ULTIMATE ALLOYS PRIVATE LIMITED Full time

Job Summary We are looking for an experienced Patterns & Methods Manager to lead our Pattern and Methoding Department. The ideal candidate will be responsible for managing the entire pattern and method development process for new and existing castings, ensuring optimum yield, quality, and process efficiency. The candidate should have strong technical expertise in foundry practices, pattern equipment design, and method optimization for both Co2 and no-bake molding processes. Roles & Responsibilities Lead and manage the pattern and method design team to develop efficient and cost-effective casting methods. Strong knowledge of foundry processes, pattern design, and method development. Review customer drawings, specifications, and requirements to prepare feasible and accurate casting methods. Plan and supervise pattern design, modification, and maintenance activities. Coordinate with the design, melting, molding, and machining teams for seamless production flow. Ensure optimum metal yield, solidification, and defect-free castings through proper methoding techniques. Approve gating and risering designs, chills, and other process-related parameters. Evaluate and approve new pattern layouts and tool designs for new product development. Lead process improvement projects focused on reducing rework, rejections, and pattern-related issues. Maintain proper records for pattern inventory, revisions, and method approvals. Collaborate with customers and design engineers for feasibility and process feedback. Provide training, guidance, and technical leadership to the pattern and methods team. Key Skills & Expertise: Expertise in gating and risering systems, solidification principles, and defect analysis. Proficiency in CAD/3D modelling and simulation software (Magma soft, ProCAST, or equivalent preferred). Experience in handling no-bake, Co2 processes. Excellent leadership and communication skills with the ability to manage multi-skilled teams. Analytical and process-driven mind-set with a focus on productivity and quality improvement. Preferred Candidate Profile: 15–25 years of relevant experience in pattern and method departments within a steel or ferrous foundry. Proven track record in new product development, method standardization, and pattern management. Strong technical understanding of casting simulation and foundry tooling. Ability to lead, train, and motivate a team of pattern makers, method engineers, and design staff.

  • Pattern Maker

    10 hours ago

    Coimbatore, Tamil Nadu, India ULTIMATE ALLOYS PVT LTD Full time

    5 to 20 years experince in Steel Casting foundry. Knowledge in Drawing study, Knowledge in Pattern mounting, Knowledge in Methoding work, Knowledge in Template making. Pay: ₹25,000.00 - ₹30,000.00 per month **Benefits**: - Food provided - Provident Fund Schedule: - Day shift - Rotational shift Supplemental pay types: - Yearly bonus Ability to...

  • Steel Foundry Pattern Shop Supervisor

    4 days ago

    Madukkarai, Coimbatore, Tamil Nadu, India UNIMECH INDUSTRIES Full time

    Pattern making work. Ensure accurate pattern designs, modifications and repairs. Oversee material selection, inventory and procurement. Implement quality standards, inspect patterns and address defects. Coordinate with Foundry production teams to meet casting schedules. Safety & maintenance, Cost control and Trouble shooting. **Job Types**: Full-time,...

  • Executive - Hse

    2 days ago

    Gandhipuram, Coimbatore, Tamil Nadu, India Peekay Steel Casting Pvt Ltd Full time

    **Greetings From Peekay Steel Castings Pvt. Ltd., Coimbatore** Qualification: M.E / B.E or Diploma with 2- 3 years of Manufacturing Experience ( Foundry Will be added advantage ) 1) Conducting safety audit in shop floor on daily basis 2) Knowledge in EHS Audit 3) Knowledge in EMS & QMS 4) Identification of Unsafe Act Near Miss & Condition 5) Training &...

  • Steel Castings Arc Welder

    5 days ago

    Madukkarai, Coimbatore, Tamil Nadu, India UNIMECH INDUSTRIES Full time

    Welding work of steel castings components ARC welding **Job Types**: Full-time, Permanent **Salary**: From ₹28,000.00 per month **Benefits**: - Cell phone reimbursement - Health insurance - Provident Fund Schedule: - Day shift Supplemental pay types: - Overtime pay - Performance bonus - Yearly bonus **Experience**: - ARC welding total work: 3...

  • Pattern Maker

    5 days ago

    Coimbatore, Tamil Nadu, India IMPELFERROCAST PVT LTD Full time

    **We Are Seeking the Pattern Maker** **Education**: Diploma / BE and Relevant Experience **Experience**: We are looking minimum 2 year experience in Pattern Shop at Foundry field. **Gender**: Male **Skill**: - Knowledge of Foundry Pattern shop - Pattern Development - Collaboration - Material Knowledge - Pattern Making Techniques - Tool and Equipment...

  • Metallurgist

    4 days ago

    Coimbatore, Tamil Nadu, India Peekay Steel Castings (P) Ltd Full time

    **Greetings From Peekay Steel Casting Pvt Ltd.** **Department: Research & Development ( Process Control )** **Position 1** Designation : Graduate Engineer Trainee Experience : 0 To 1 Years Qualification :B.E - Metallurgy Salary : Rs. 16,000 p.m to Rs.18,000 p.m **Position 2** Designation : Engineer / Sr.Engineer Experience: 3 - 8...

  • Pressure Die Casting Operator

    2 weeks ago

    Ambattur, Chennai, Tamil Nadu, India PRAKASAM DIE CASTING Full time

    **Job Title**:Pressure Die Caster **Key Responsibilities** 1. **Machine Operation**: Set up, operate, and monitor pressure die casting machines to produce castings according to specifications. 2. **Quality Control**: Inspect castings for defects, ensure quality standards are met, and make adjustments as needed. 3. **Maintenance**: Perform routine...

  • Foundry Maintenance Mechanical Fitter

    10 hours ago

    Coimbatore, Tamil Nadu, India BAKGIYAM ENGINEERING PVT LTD Full time

    **We Are Seeking for Foundry Maintenance Mechanical Fitter** **Experience**: Minimum 3 Years Foundry machinery maintaining fitter field **Education**: ITI, Diploma, BE and fitter related relevant experience **Salary**: Based On Experience **Skills**: l **Mechanical Skills**: Proficiency in using hand and power tools for maintenance and repair work, along...

  • Production Supervisor

    10 hours ago

    Coimbatore, Tamil Nadu, India AQUAFLOW FOUNDRY Full time

    Will be working in shift basis. - Fresher with minimum Diploma/UG Degree in Mechanical is preferable. - Room Accommodation will be provided. - OT time will be provided as per norms. - Attendance Incentive will be provided. - Annual bonus will be provided as per company norms. - Leave Wages will be provided as per company norms. **Job Types**: Full-time,...

  • Vtl Operator

    7 days ago

    Gandhipuram, Coimbatore, Tamil Nadu, India Peekay Steel Casting Pvt Ltd Full time

    **VTL OPERATOR CUM SETTER** **Experience : 3- 10 Years** **OTHER BENEFITS** - **PF & ESI**: - **ACCOMODATION FREE FOR OUTSTATION CANDIDATES**: - **FREE BREAK FAST & LUNCH**: - **FREE INSURANCE COVERAGE**: - **FREE UNIFORMS,SHOES,HELMET**: - **ON ROLL EMPLOYEE**: - **MIN 3 YEARS OF EXPERINCE REQUIRED**: - **TURF COURT AVAILABLE TO PLAY AFTER OFFICE...