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Qa/ Qc Head

2 months ago


Delhi, India Client of Anthroplace Consulting Full time
Designation: Quality HeadExperience: 12 YearsBudget: 10 LPALocation: Khordah, OdishaJob Summary: The Quality Check Head in an Aluminium and Steel wire Factory is responsible for overseeing all aspects of quality control and assurance within the manufacturing process of aluminium and steel products. This role involves developing and implementing quality control measures, ensuring compliance with industry standards and customer specifications, and leading a team of quality inspectors to maintain high product quality across both materials.Key Responsibilities:1. Material Testing: Conduct comprehensive testing on raw materials including aluminium and steel to ensure they meet the required standards and specifications. This involves analyzing chemical composition, mechanical properties, and other relevant characteristics using various testing methods such as spectroscopy, tensile testing, hardness testing, and microscopy.2. Process Monitoring: Monitor the rolling process closely to identify any deviations or abnormalities that may affect the quality of the final product. This includes observing parameters such as temperature, pressure, speed, and alignment of rolls to ensure optimal production conditions.3. Product Testing: Conduct comprehensive testing on finished products of aluminium and steel to verify their quality and performance. This includes evaluating dimensional accuracy, surface finish, mechanical properties, and other relevant attributes to ensure that they meet customer requirements and industry standards. 4. Defect Analysis and Troubleshooting: Investigate any quality issues or defects that arise during the production process. This involves identifying root causes, implementing corrective actions, and collaborating with production personnel and other stakeholders to prevent recurrence. 5. Quality Control: Implement quality control procedures to verify that the finished products meet customer requirements and industry standards. Perform dimensional inspections, surface inspections, and other relevant tests to ensure product quality and consistency.6. Documentation and Reporting: Maintain detailed records of test results, observations, and quality control activities. Prepare comprehensive reports summarizing findings, trends, and recommendations for improvement. Communicate findings effectively to management and other relevant parties.7. Continuous Improvement: Stay updated on advancements in testing technologies, industry standards, and best practices related to rolling mill operations. Identify opportunities for process optimization, efficiency improvements, and cost reduction initiatives.8. Safety and Compliance: Adhere to all safety protocols and regulatory requirements to ensure a safe working environment. Implement and promote best practices for occupational health and safety throughout the testing process.9. Collaboration and Communication: Collaborate effectively with cross-functional teams including production, engineering, quality assurance, and supply chain to achieve common goals. Communicate proactively with stakeholders to address any concerns or issues related to material quality and performance.1. Quality Control Management:-

Develop, implement, and maintain comprehensive quality control procedures and protocols for the process.-

Establish quality standards and specifications for raw materials, intermediate products, and finished goods in accordance with industry standards and customer requirements.-

Conduct regular inspections and audits to monitor compliance with quality requirements throughout the manufacturing process for the materials.2. Process Improvement:-

Identify opportunities for process improvement and quality enhancement in collaboration with production and engineering teams for all the production lines.-

Analyze production data, quality metrics, and customer feedback to identify trends and areas for improvement of the materials.-

Implement corrective and preventive actions to address quality issues and prevent recurrence in all the processes.3. Product Testing and Analysis:-

Coordinate product testing and analysis activities to evaluate material properties, dimensional accuracy, and surface finish for all the products.-

Utilize testing equipment and techniques specific to each material to assess product performance and conformance to specifications.-

Interpret test results and provide recommendations for process adjustments or product modifications as needed to run the lines.4. Supplier and Vendor Quality Management:-

Establish quality criteria for suppliers and vendors of raw materials, components, and services for all materials.-

Conduct supplier audits and evaluations to ensure adherence to quality standards and specifications for all materials.-

Collaborate with procurement and supply chain teams to address quality issues and improve supplier performance.5. Documentation and Reporting:-

Maintain accurate records of quality control activities, test results, and inspection findings for all the processes.-

Generate quality reports and performance metrics to track key quality indicators and trends for all the materials.-

Communicate quality-related information to management, stakeholders, and external customers as needed for all the products.6. Training and Development:-

Provide training and guidance to quality assurance staff on quality control procedures, techniques, and standards for the materials.-

Foster a culture of quality consciousness and continuous improvement within the organization for the lines.-

Encourage employee involvement in problem-solving and quality improvement initiatives for all the processes.7. Regulatory Compliance:-

Ensure compliance with relevant regulatory requirements, industry standards, and customer specifications for the products.-

Stay informed about changes in quality regulations and standards, and implement necessary updates to quality management systems for the materials.-

Coordinate with regulatory agencies and certification bodies for audits, certifications, and compliance assessments.8. Customer Satisfaction:-

Collaborate with sales and customer service teams to address customer concerns and inquiries related to product quality.-

Implement measures to enhance customer satisfaction and loyalty through consistent delivery of high-quality products.-

Act as a liaison between customers and internal teams to resolve quality-related issues and implement corrective actions for the materials.-

To efficiently oversee and conduct inspections for all customers and utilities. Qualifications and Skills:-

Bachelor's degree in Metallurgical Engineering, Materials Science, Mechanical Engineering, or related field.-

Proven experience in quality control and assurance roles within the aluminium and steel manufacturing industry.-

Strong knowledge of aluminium and steel production processes, materials testing techniques, and quality management systems.-

Familiarity with relevant quality standards and regulations, such as ISO standards, ASTM(American Society for Testing and Materials), ASME(American Society for Testing and Materials), IS, IEC, EN, and customer-specific requirements for the materials.-

Excellent analytical and problem-solving skills, with attention to detail and accuracy.-

Effective communication and interpersonal skills, with the ability to lead and motivate a team.-

Proficiency in quality management software, statistical analysis tools, and Microsoft Office applications.-

Certified Quality Engineer (CQE) or Certified Quality Auditor (CQA) credentials (preferred).Conclusion: The Quality Check Head plays a crucial role in ensuring the production of highquality products through effective quality control and assurance measures. This position requires strong leadership, technical expertise, and a commitment to continuous improvement to meet customer expectations and regulatory requirements. As a rolling mill testing engineer for aluminium and steel raw materials and finished products, your primary responsibility is to ensure the quality and performance of the materials produced in the rolling mill. Here's a detailed job description: Overall, as a rolling mill testing engineer, your role is critical in ensuring the quality, consistency, and reliability of aluminium and steel materials produced in the rolling mill, thereby contributing to the success of the manufacturing process and meeting customer expectations.