Manufacturing Engineer

About Company:

Fleetguard Filters Private Limited (FFPL) has emerged as a prominent leader in providing filtration solutions for On & Off-Highway applications. In collaboration with Atmus Filtration (earlier Cummins Filtration U.S.A), FFPL's journey is a testimony of continuous growth and strategic expansion catering to diverse markets and customers.

Title: Manufacturing Engineer

Function: Manufacturing Engineering / Process Engineering/Infra Projects/NPD

Department: Manufacturing Engineering

Grade/Designation: Asst. Manager / Dy. Manager /Manager

Job Goal

• To ensure that the planned processes are designed and performed to their process capabilities.
• Continual improvement of process capabilities / line capacity.
• Check the process feasibility for the new NPD projects (CCPM – Critical chain project management).
• Check for line layouts and ergonomics and safety of people and processes on an ongoing basis.
• Build improvements to meet new requirements of products including sizes, features and quantities
• Participate to resolve customer quality complaints.
• Machine building, automation.
• Establish PPAP of all assembled products.

Responsibilities

• Quality Planning for New Product Development: Checking feasibility, planning new process, planning tooling.
• Giving inputs to engineering in Design Review , Setting APQP procedures
• Planning , Procurement, installation and commissioning of new equipment and machine
• Establishing the capability of the new processes for new products
• Ensuring the capacity of in-house manufacturing to meet market demands
• Supporting the procurement and replenishment of the JIG & FIXTURE
• Releasing SOP, Specification sheet for each process on the line
• Releasing time standard for production - IE activity - VSM
• Reviewing line layout to identify non value added use of shop floor space, productivity improvement scope and scope of material flow improvement
• Capturing and recording(in change management record) any change in existing product design, Process, tooling, raw material source and Filling Manufacturing change request
• Implement changes in manufacturing process and recording impact of manufacturing change in product quality, productivity
• Updating affected process documents i.e. PFD,FMEA,CP,PPAP file affected due to manufacturing change
• Auditing lines to ensure availability of latest WI,SOP at all manufacturing processes
• Review of FMEA/CP to ensure that all critical/major characteristics are incorporated.
• Review of FMEA/CP to check presence and effectiveness of monitoring mechanism for critical Characteristics
• Conduct process capability study for in process characteristics as per plan and updating of process capability plan
• Concept design to process automation

KNOWLEDGE

• Mass production single piece assembly manufacturing set ups Exposure to Manufacturing Processes of sheet metal work, Plastic molding, tool manufacturing & automation is preferred.
• Quality system-APQP, PPAP, FMEA, SPC, MSA, 6Sigma, Kaizen
• Process design, feasibility of product manufacturing, machine and accessory selection.
• Tools & Fixture designing , Auto Cad
• Understand layouts, flow, types, takt time, cycle Time & motion study, information flow,
• line balancing, Understand value stream mapping
• Understand lean manufacturing with scale-up/down possibilities

FUNCTIONAL COMPETENCIES/ SKILLS

• Project Management
• Communication skill
• Analytical skill, Technical Problem solving
• Negotiation

EXPERIENCE: 3 to 5 yrs. (in automotive manufacturing Industry)

AGE: 27 to 30

Qualification: BE in Mechanical Engineering(from top government Engineering colleges)