Senior Manager Manufacturing Engineering

1 month ago


bangalore, India Vijay Spheroidals Pvt Ltd Full time
Manager - Manufacturing Engineering and Application Engineer. At Vijay Spheroidal Private Limited, Peenya Bangalore.
Develop Products, Drive Growth, Enjoy Teamwork and Apply Knowledge
Our D&E Application Engineer, plays a key role in regards to the growth plan and company development function in regards to machining activities of the company. He is responsible for developing new products, engineering the manufacturing process, and taking crucial decisions on machine selection and cell setups for product categories closely aligned to the company's vision, mission and strategic direction. He brings and develops the technical machining competence for the company. Use advanced manufacturing techniques to manufacture parts. Understand tool design and tool management, develop and manage tooling strategy for part production.
Vijay Spheroidals | Hydraulic Manifolds
Job Title: Manager - Machine Shop ( Manufacturing Engineering and Application Engineering )
Department: Machining - Design and Engineering
Reporting to: CEO
Qualification: BE Mechanical, M-Tech Mechanical
Experience: 10 -25  Years, with passion towards advanced manufacturing and product development.
Hands on experience in working on Critical component Machining.
The role you will play
Product Development
Engage with customers directly and in correspondence with marketing to understand product requirements.
Engage with marketing teams during the product quotation process to customers.
Develop strategies to guide marketing to select products that align with companies vision / mission and strategic direction.
Contribute actively during the product development process and be responsible for key decisions and execution.
Engage and develop vendors associated with product development when necessary  - Tooling, fixture development etc.
Contribute towards quality documentation development and its adherence in the shopfloor - APQP,
Key Outcomes / Performance Indicators -
Increase in sales form new products ( NPD sales )
NPD development timelines
Increase in company profitability relative to new product development.
Time to quote
Continuous Improvement
Identify areas of opportunity and lead improvement projects to improve quality, productivity and profitability of the company.
Cycle Time Reduction
Consumable Cost Reduction
Programming time and agility.
Key Outcomes / Performance Indicators -
Cycle time reductions - Monthly
Increased company profitability
Productivity Improvement
Participate in setting procedures for machine shop productivity measures - OEE’s.
Analyze OEE data and plan initiatives towards OEE improvement of the organization.
Key Outcomes / Performance Indicators -
OEE improvement trend.
Team Building
Develop and oversee a motivated team focused on delivering value, guiding them in line with organizational values in the manufacturing engineering department.
Guide and lead the team to enhance team morale, through personal productivity improvements and structured approach of daily works management promoting collaboration across functions in the company.
Establish Manufacturing Rigor - Demonstrate the importance of discipline by establishing strict standards within the team and business processes.
What you bring to the table
Technical expertise in the field of machining, machine tools and cutting tools.  Technical application of process engineering.
Knowledge of machining concepts like milling, turning, grinding, drilling. 3 Axis, 4 Axis and 5 Axis machining.
Tooling -  Design of special cutting tools like reamer, PCD Cutters,  Boring Bar, Milling Cutters.
Technical writing and technical documentation capability - APQP, Production Documentation.
Analytical and problem solving ability.
Prior experience in Establishing quality and reliability standards by studying product and customer requirements for critical industries such as automotive, hydraulics, aerospace etc - Control Plan, PFMEA
Prior experience in Method Study, Time study and Reporting ( Value Stream Mapping, Elemental analysis of Machining process )
Prior experience in Estimation and costing - Cycle Time, Consumable Costs
Prior experience in Training Module for Operators, work skill development.
Good know-how knowledge on Assembly and manufacturing of Tools and Jigs & Fixtures.
Well versed with:
2D to 3D.
Proficiency of working with CAD and CAM software like Master CAM, PowerMill etc
Computer Numerical Control - Programming knowledge of Turning / Milling SPMS, proficiency / prior experience in Fanuc , Siemens controls.
You will be successful here if you are / have
Experience / Knowledge of Mechanical engineering particularly Machine tools, Cutting tools, hydraulics component manufacturing, Tooling know-how, Automotive and have hands-on experience of working with machines.
Passionate about manufacturing.Enjoy working with a competitive performance mindset and a young team.Get energized by collaboration with people and departments.
Excited about the prospect of bringing new INNOVATIVE  ideas.
Understand process driven culture and growth mindset.
Good and effective writing, communication and presentation skills
What Vijay Spheroidals is all About
Vijay Spheroidals Private Limited (VSPL) specializes in Grey Cast Iron, SG iron grades of castings manufactured using the centrifugal casting process, permanent mold and composite mold castings processes. VSPL is committed to improve and maintain its current market presence in Hydraulic, General engineering, Wind turbines, Wind power and other markets it currently operates in. VSPL also adds value to its castings from its high precision machining set up which focuses on critical application parts.
The future vision is to grow into a micro factory – using high technology and high levels of automation with the ability to cater to high complexity with mass customisation and high throughput. Build a strong value system to customers locally and globally.
We strive to continue progress on adding resources, technology and competencies needed to add value to our business partners. By that we bring organic growth to all stakeholders. Having roots in a family organization, everybody who works here is a unique asset to our ever growing family. By having empathy towards each other, and everybody who come in contact with us, we build relations which show us the path towards our holistic growth
Perks:
Amazing culture: Happy, Helpful, Family.
A growing company who has been a market disruptor in the past and continues to be.
Be Healthy: Choose your time to work, contribute and deliver – Not only your professional growth plan we encourage you with a personal development plan, wellness plan and  more.
Health Insurance for Family as per company policy.
Continued Learning: we invest in your competence. Competency transparency, training and skill building.
Relevant Reads / Views –
- Manifold Blocks general idea. We encourage you to research and prepare to succeed.
We know that diversity results in best problem solving and creative thinking. We are dedicated to adding new perspectives to the team and encourage everyone to apply if your experience is close to what we are looking for.
Equal Opportunity Employer: Vijay Spheroidal Private Limited is committed to creating a diverse environment and is proud to be an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, gender identity or expression, national origin, genetics, disability, age, or veteran status.

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