Maintenance Manager-Textiles

4 weeks ago

Coimbatore, India sharadha Terry products private limited Full time

Job Summary :

The Maintenance Manager is responsible for overseeing the maintenance, repair, and optimization of all machinery and equipment used in the rotor spinning process. The role ensures uninterrupted production by implementing preventive and corrective maintenance strategies, minimizing breakdowns, and enhancing machine efficiency.

Key Responsibilities:

1. Preventive & Predictive Maintenance

  • Plan and schedule preventive maintenance for rotor spinning machines (e.g., Schlafhorst, Rieter).
  • Monitor machine performance and reduce unscheduled downtimes.
  • Maintain history records of machine performance, breakdowns, and repairs.

2. Breakdown Maintenance

  • Ensure timely response to machinery breakdowns.
  • Lead troubleshooting and repair of mechanical, electrical, and electronic faults in rotor spinning machinery.
  • Coordinate with service teams and suppliers for critical maintenance support.

3. Team Management

  • Supervise a team of fitters, electricians, and technicians.
  • Assign daily tasks, monitor performance, and ensure adherence to safety and quality standards.
  • Provide regular training to the maintenance team on troubleshooting, best practices, and safety procedures.

4. Inventory and Spares Management

  • Maintain optimum stock of critical and consumable spares.
  • Liaise with purchase department for timely procurement.
  • Monitor consumption and minimize wastage.

5. Compliance and Safety

  • Ensure compliance with safety, environmental, and statutory requirements.
  • Conduct routine safety audits and implement corrective actions.
  • Maintain documentation for ISO, TPM, or other quality systems.

6. Cost Control & Optimization

  • Monitor maintenance costs and implement cost-saving initiatives.
  • Improve energy efficiency of equipment and infrastructure.
  • Suggest and implement improvements in machinery for better productivity.

7. Reporting & Analysis

  • Prepare maintenance reports including downtime analysis, MTTR, MTBF, and efficiency trends.
  • Present monthly performance reports to senior management.

Key Skills & Competencies:

  • Strong knowledge of rotor spinning machinery operations and maintenance.
  • Hands-on experience in mechanical, electrical, and electronic troubleshooting.
  • Preventive & predictive maintenance planning.
  • Leadership and team management skills.
  • Working knowledge of maintenance management systems (CMMS).
  • Familiar with safety standards and energy-saving practices.

Job Types: Full-time, Part-time, Permanent, Fresher

Pay: Up to ₹75,000.00 per month

Benefits:

  • Cell phone reimbursement
  • Food provided
  • Health insurance
  • Paid sick time
  • Provident Fund

Work Location: In person

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