Prototype Engineer

1 day ago

Gurugram, India MARELLI Full time

As a part of the Technical Research & Development (TRD) organization, the Prototypes Team Leader is responsible for managing the the prototypes building process from technical, economical and logistics point of view, ensuring the Delivery and Quality objectives are met.

He/She is a part of the System & Component Validation COE under the System Component & Vehicle Test Area reporting to the corresponding Manager.

For the projects, he/she has been assigned the responsibility to support, mainly the Design Phase (PTA/PTB) of the products along with giving the feedbacks to the relevant stakeholders during Prototypes assembly phase or the production during the launches (PTC/MPT/PRS), or when involved in Design Review (DR) Meetings.

This scope also includes providing technical guidance based on his/her experience to the Prototypes Engineer as a part of delivering the commitments to the internal/external customers.

Main activities/responsibilities:

  • To create and maintain the prototypes production plan according to the internal and external customer needs in collaboration with the Product Engineer.
  • To support Product development providing feedbacks about first prototypes assembly batches. Sharing the solutions to the problems found during the prototype construction phase (PTA/PTB) with the Plants during product development (MPT/{RS) until the start of the mass production (SOP).
  • To perform the inventory check for the available prototypes within the R&D team.
  • To monitor the engagement of the Prototype Team resources as per the allocation plan.
  • To manage the components procurement ensuring their availability on time for the Prototype building.
  • To support prototypes quality for the certification of prototype parts as required by the customers.
  • To support the prototypes measurement checklist and certification requested before the delivery.
  • To support the Product Engineering Team in meeting the delivery deadlines of the prototypes to the customer.
  • To support plant for PCBA making in case of the unavailability of the 100% production from the line.
  • To support production plants in the pre-series activities.
  • To manage the rework activities according to the R&D requests.
  • To manage the prototypes shipments according to external and internal customers' requirements.
  • To ensure the prototypes confidentiality & integrity while prototype transfers.
  • To report the status, issues and progress of the Prototypes development to the Product Engineer / System Delivery Manager, deploying and maintaining project-specific Key Performance Indicators (KPI's).
  • To ensure the 5S of the prototype labs

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