Mechanical Maintenance

2 days ago

Phaltan, India Cummins Full time

The Maintenance Technician is responsible for ensuring the availability and capability of CNC and automation equipment through preventive, corrective, and predictive maintenance. This role involves hands-on troubleshooting, repair, and continuous improvement of manufacturing systems to support uninterrupted production and high-quality output.

Key Responsibilities Health, Safety & Environmental (HSE)

  • Immediately report any injury hazards or incidents.
  • Comply with all HSE standards, policies, and regulations.
  • Use appropriate PPE and promote a safety-first culture.
  • Participate in HSE training and initiatives.

Quality

  • Apply high standards of workmanship and craftsmanship.
  • Perform maintenance in accordance with manuals, diagrams, and specifications.
  • Conduct quality inspections and support root cause analysis for equipment failures.
  • Provide feedback for preventive maintenance improvements.

Delivery & Maintenance

  • Perform preventive, emergency, and corrective maintenance on CNC, grinding, EDM, and robotic systems.
  • Troubleshoot Siemens and Fanuc CNC controls, hydraulic/pneumatic systems, and servo drives.
  • Maintain documentation and shift-wise reports as per SOPs.
  • Support TPM and continuous improvement initiatives.

Teamwork & Communication

  • Collaborate with cross-functional teams to resolve issues and improve processes.
  • Communicate effectively with team members and support functions.
  • Participate in training and development programs.

External Qualifications and Competencies

*Qualifications *

  • Diploma in Mechanical Engineering or a related technical field.
  • High school diploma or equivalent (as per regulatory requirements).
  • Licensing may be required for compliance with export controls or sanctions regulations.

*Skills and Competencies
Technical Knowledge *

  • CNC machine maintenance (Siemens/Fanuc), grinding, EDM, and robotic systems.
  • Understanding of tool setting, fixture alignment, and CNC operational parameters.
  • Familiarity with ball screw systems, hydrostatic slides, and nozzle flow testing machines.
  • Troubleshooting of hydraulic, pneumatic, and servo systems.

Reporting & Documentation

  • Proficient in using maintenance checklists and shift-wise reporting tools.
  • Ability to maintain detailed maintenance and production records.

Workplace Readiness

  • Willingness to work in shifts and respond to breakdowns promptly.
  • Proactive, hands-on approach with a collaborative mindset.

Core Competencies

  • Collaborates Works well with others to achieve shared goals.
  • Communicates Effectively Tailors communication to different audiences.
  • Customer Focus Delivers customer-centric solutions.
  • Decision Quality Makes timely and effective decisions.
  • Drives Results Achieves goals consistently.
  • Nimble Learning Learns from experience and experimentation.
  • Health and Safety Fundamentals Promotes a safe work environment.
  • Controls Safety Applies safe practices in electrical, hydraulic, and pneumatic systems.
  • Manufacturing Knowledge Implements process and equipment improvements.
  • Values Differences Embraces diverse perspectives and cultures.

Additional Responsibilities Unique to this Position

*Experience *

  • 2-4 years of hands-on experience in CNC machine shop maintenance.
  • Experience in automotive or precision manufacturing industries preferred.
  • Exposure to TPM, lean manufacturing, and continuous improvement practices is a plus.
  • Knowledge of LOTO protocols and Strict adherence to Lockout-Tagout (LOTO) procedures during maintenance, servicing, or repair of mechanical equipment.

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