Senior Manager

Description

Job Title: Senior Manager - Head Maintenance & Plant Engineering Department
Grade : Senior Manager
Location: Doddaballapur, Karnataka
Company: Hitachi Astemo FIE
Salary Range: As per the industry

Company Overview:

Hitachi Astemo FIE pvt Ltd is unlisted private company which produces high precision carburetors & air suction valves to cater to the Indian two wheeler & three wheeler automobiles. The Product and services include PB TYPE, EMS, CV TYPE, AIR SUCTION VALVE.

Job Roles & Responsibilities:

Look after overall plant maintenance & Engineering activities to ensure higher equipment availability.

Planning, Scheduling and Execution of Preventive & predictive maintenance as per plan.

Predictive maintenance by regular monitoring critical machine parameters to reduce the downtime with pro-active actions.

Plant facility & utility systems maintenance like DG sets, Air Compressors, Chiller units, Cooling Towers, AC systems & UPS units etc.

Breakdown analysis for all the major & repetitive issues to take sustainable preventive actions to avoid similar issues in future.

Monitoring & improvement the maintenance KPIs-Availability, MTTR, MTBF & PM compliance.

Continuous improvement by implementation of Kaizen & Poka-yoke in the equipment/utility & facility systems to improve Safety, Productivity, Quality & Cost reduction.

Maintenance spares management system development for all the critical & consumables spares procurement to ensure minimum spares stock & optimise inventory.

Planning of Maintenance expense / investment budget and monitoring , optimizing the resources to reduce the plant maintenance cost.

Drive the team to carry out complete IATF, ISO 14001 & ISO 45000 activities by adhering to QMS, EMS and OSHAS guidelines.

Taking care of all safety & legal requirements compliance of the plant related to maintenance. Interaction with govt agencies(KSPCB, Bascom, Fire safety)

Work with ME department for procurement, installation, and commissioning of new equipment with initial control approach.

Planning & execution of AMC services for critical machines by coordinating with concerned external suppliers.

Deciding of specification for jig fixtures/ equipment, process parameter. Familiar with FMEA.

Skills:

PLC & HMI Programming(Mitsubishi), Diagnosis & modification

Good Analytical & Troubleshooting skills ( mechanical & electrical)

Good Presentation & Communication Skills

Good Techno-commercial negotiation skills

Excellent stakeholder management skill

Good interpersonal skills.

Good in reading understanding of engineering dwg.

Good in planning & execution.

Preferably working in auto parts mfg ancillary unit./familiar with Japanese working culture.

Education: Diploma/ BE( mechanical/ electrical)

Experience: 15~20 year in Maintenance/ Plant engineering