Casting Engineer

3 weeks ago


Chennai, India Onward Technologies Full time

Key Responsibilities

  • 5Cs Engine components
  • Design cast components using CAD tools (e.g., Creo / Pro-E) tailored to sand casting, investment casting, die casting, or gravity casting processes.
  • Collaborate with foundries and manufacturing teams to ensure designs meet casting feasibility, tooling requirements, and process capabilities.
  • Perform casting simulations (e.g., MAGMASOFT, ProCAST) to predict defects, solidification behavior, and optimize gating/riser systems.
  • Apply knowledge of metallurgy and material properties to select appropriate alloys and heat treatment processes.
  • Conduct tolerance stack-up analysis and ensure compliance with GD&T and dimensional standards.
  • Support prototype development, testing, and validation of cast parts.
  • Document design specifications, process parameters, and lessons learned for continuous improvement.

Required Skills & Experience

  • Bachelor's degree in mechanical engineering, Metallurgy, or related field.
  • 37 years of experience in casting design and development.
  • Proficiency in 3D CAD modeling and casting simulation software.
  • Strong understanding of casting processes, mold design, and defect mitigation.
  • Familiarity with material standards (ASTM, ISO) and quality control methods.
  • Excellent problem-solving, communication, and cross-functional collaboration skills.

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