Quality Manager Pressure Die Casting

3 days ago

Chennai, Tamil Nadu, India Stw Consultancy Full time ₹ 4,50,000 - ₹ 5,50,000 per year

Quality Management System (QMS)

  • Establish, implement, and maintain ISO 9001 / IATF 16949 quality systems.
  • Ensure compliance with customer-specific requirements, statutory and regulatory standards.
  • Drive continual improvement through QMS audits, reviews, and corrective actions.

2. Incoming & Supplier Quality

  • Develop and enforce quality standards for raw materials, alloys, and consumables.
  • Audit and evaluate suppliers; ensure defect-free material supply.
  • Work with suppliers to resolve NCRs (Non-Conformance Reports) and implement preventive actions.

3. In-Process Quality (PDC & CNC)

  • Monitor and control process parameters in Pressure Die Casting (shot monitoring, porosity control, die temperature, metal quality).
  • Establish in-process inspection systems in CNC / CMC machining (tool wear monitoring, dimensional accuracy, SPC).
  • Implement Poka-Yoke and mistake-proofing methods to eliminate recurring defects.
  • Lead problem-solving activities (8D, Why-Why, FMEA).

4. Final Inspection & Customer Quality

  • Define acceptance standards and ensure zero-defect dispatch to customers.
  • Handle customer complaints, warranty issues, and coordinate corrective / preventive actions.
  • Conduct PPAP, APQP, and other NPD (New Product Development) quality requirements.
  • Represent the company in customer audits and quality reviews.

5. Team & Training

  • Lead and develop the quality team (engineers, inspectors, and technicians).
  • Conduct training on quality tools 5S, SPC, MSA, FMEA, PPAP, 7QC tools.
  • Foster a culture of quality ownership across production teams.

6. Continuous Improvement & Data Analysis

  • Monitor key quality KPIs: rejection %, customer PPM, internal scrap, COPQ (Cost of Poor Quality).
  • Analyze quality data using SPC, Minitab, or similar tools.
  • Drive Kaizen, Lean, and Six Sigma projects to reduce defects and cost.

7. Health, Safety & Environment

  • Ensure compliance with safety standards during casting, machining, and inspection processes.
  • Promote safe handling of molten metal, die maintenance, and machining operations.

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