Process Expert-Operations and Quality, Transformer Insulation

4 weeks ago

Mysuru, India Hitachi Rail Full time

Description

:

The opportunity

We are seeking a hands-on Process Expert to lead operations and quality initiatives across the entire plant, including board machines (M1 & M2), paper production, and component areas. The role focuses on driving continuous improvement (CI), optimizing in-process quality control, and supporting expansion and standardization.

How you’ll make an impact

Develop and implement new manufacturing systems and processes to support product integration and operational improvements.

Collaborate with cross-functional teams to prepare and maintain essential process documentation, including process operation charts, control plans, process flow charts, SOPs, tooling lists, and production capacity studies.

Design and install new equipment and tooling for production lines using AutoCAD and other design tools.

Monitor and improve key performance indicators such as Overall Equipment Effectiveness (OEE), SPC studies etc.,

Conduct time and motion studies, cycle time analysis, and line balancing to optimize throughput and reduce manufacturing costs.

Lead process improvement initiatives using methodologies such as 6S, Kaizen, and Value Stream Mapping (VSM).

Analyse customer complaints and implement effective Corrective and Preventive Actions (CAPA) in machining and assembly processes.

Continuously improve process quality and reduce non-value-added activities in Board, paper and component manufacturing units.

Organize plant start-up and shutdown schedules to minimize production loss. Respond to equipment breakdowns and report downtime trends.

Undertake special projects and contribute to ongoing improvement efforts. Perform root cause analysis and resolve technical problems.

Drive process optimization and standardization across the plant. Champion in-process quality control (IPQC) and ensure adherence to quality standards.

Create and maintain engineering drawings, engineering orders, and Engineering Change Notices (ECNs).

Ensure timely updates and accuracy of all engineering data within the Product Lifecycle Management (PLM) software.

Living Hitachi Energy’s core values of safety and integrity & responsible to ensure compliance with applicable external and internal regulations, procedures, and guidelines.

Responsible to ensure compliance with applicable external and internal regulations, procedures, and guidelines.

Your Background

Full-time BE/B. Tech in Mechanical/Production/Industrial Engineering or B.Sc. in Paper Technology.

Minimum relevant work experience of 4 to 6 Years

Proficiency in using practically in projects on AutoCAD and PLM software.

Strong knowledge of continuous process manufacturing systems, tooling design, and lean methodologies. knowledge of pulp and paper manufacturing processes is an advantage.

Experience with FMEA, Poka Yoke, and continuous improvement practices.

Excellent analytical, problem-solving, and communication skills.

Qualified individuals with a disability may request a reasonable accommodation if you are unable or limited in your ability to use or access the Hitachi Energy career site as a result of your disability. You may request reasonable accommodations by completing a on our website. Please include your contact information and specific details about your required accommodation to support you during the job application process.

This is solely for job seekers with disabilities requiring accessibility assistance or an accommodation in the job application process. Messages left for other purposes will not receive a response. 

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