Plant Head

4 weeks ago

Bharuch Gujarat India, Gujarat Welspun Specialty Solutions Limited Full time

Job Summary:

The Plant Head will be responsible for the overall functioning of the stainless steel manufacturing facility, including Rolling Mill, and Maintenance operations. The role demands a hands-on leader with strong technical and managerial capabilities to drive productivity, ensure maintenance efficiency, manage costs, and uphold safety and compliance standards.


Key Responsibilities:

1. Plant Operations Management

  • Lead daily operations of Rolling Mill , support SMS and maintenance units.
  • Monitor and ensure production targets, product quality, and delivery schedules are achieved.
  • Implement best practices to maximize plant efficiency and minimize downtimes.

2. Maintenance Oversight

  • Supervise preventive and breakdown maintenance of equipment and utilities.
  • Coordinate with maintenance teams to ensure minimal disruption and optimize equipment uptime.
  • Plan and manage CAPEX for new machinery or upgrades.

3. Manpower & Resource Planning

  • Lead manpower planning across all departments ensuring optimal workforce utilization.
  • Manage skill development, shift planning, and employee productivity.
  • Promote a performance-driven culture through leadership and motivation.

4. Budgeting & Cost Control

  • Prepare and monitor plant budgets, identify areas for cost reduction.
  • Drive cost-saving initiatives in raw material usage, energy, and maintenance.

5. Safety, Health & Environmental Compliance

  • Ensure strict adherence to safety standards and regulatory compliance (e.g., ISO, OSHA, Pollution Control Board).
  • Implement robust safety protocols and conduct regular audits, training, and drills.

6. Process Improvement

  • Introduce continuous improvement methodologies such as Lean Manufacturing, 5S, and TPM.
  • Identify bottlenecks and lead process optimization initiatives.

7. Reporting & Coordination

  • Submit regular reports on production, maintenance, manpower, and costs to top management.
  • Liaise with purchase, sales, and logistics teams to align production with business demands.


Key Skills & Attributes:

  • In-depth technical knowledge of steel melting, hot rolling processes.
  • Experience in plant maintenance and utilities.
  • Strong leadership and team management skills.
  • Proficient in manpower planning, cost optimization, and budget management.
  • Working knowledge of ERP systems and production planning tools.
  • Strong focus on safety, quality, and compliance.


Preferred Experience:

  • 20+ years in stainless steel or related EAF Based alloy Steel mills.
  • 5+ years in a senior leadership or plant-in-charge role.

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