AGM Technical Services

1 week ago

Vadodara, Gujarat, India Deepak Group Co Full time

Responsibilities in the Role (Description of all the activities performed by the role incumbent in the role with specific focus on Operational and Supervisory responsibilities, results, Status Reports, Record keeping and documentation etc...)

The role incumbent is responsible to ensure:

Monitoring Plant performance & deviation

CAPEX & Proposal preparation and support in execution.

Lab demo & plant trials

MOC (Management of change control)

FIR-FAR

HAZOP study

PSSR

Utility efficiency monitoring & improvement

Coordination with other departments

MIS Preparation

The role will focus primarily o the technical services activities

The activities performed by the incumbent include:

Responsibility area 1 (Plant Performance and Deviation Monitoring)

Analysis and review of daily plant operating data.

Analysis and review of plant deviation data

Corrective action for performance improvement if required & monitoring after modification

Norms & efficiency monitoring

Troubleshooting of existing problems

Initiate/review MOC as per the plant requirement so as to Increase production, Improve efficiency, Quality, safety, Reliability etc. Prepare necessary schematics, P&IDs, data sheets, plot plan etc and highlight the changes w.r.t. to original P&IDs, documents.

Plant debottlenecking based on daily plant operating data and plant deviation data. Guiding to production or utility department to raise MOC as per suggested corrective action.

Commissioning of plant trials & performance monitoring

Finalize budgeted specific consumption norms for RM and utilities, monitor actual consumption variance on regular basis and suggest action plan where ever there are deviations

Responsibility area 2 (Data and MIS)

Finalization and review of monthly MIS report

Finalization and review of monthly technical services report.

Responsibility area 3 (CAPEX & Proposal preparation)

Review of equipment offers and drawing

Inspection of equipment and instruments.

Identifying area of improvement and workout it. Preparation of detailed proposal and discussion with management for approval and implementation.

Capex proposal preparation for existing process modification or new project.

Preparation of CAPEX Proposals with payback as per the process improvement/ energy /utility improvements time to time as and when required

Responsibility area 4 (Technology Updation)

Identifying area of improvement and working on it. Preparation of detailed proposal and discussion with management for approval and implementation.

Updation with new technology and evaluation with respect to requirement, introduction and implementation of new technology.

Attending Internal and external training for better efficiency and improvement of work quality. Learning form training is to be shared with team and also with concern department

ISO documentation , facing internal as well asexternal audit and participating as an internal auditor in audit

Responsibility area 5 (Audit and Review)

  • Review energy consumption and make action plan for energy conservation measures
  • Review SOP and operating parameters and approving.
  • Review material of construction for frequently failing/corroding equipment and pipelines.
  • Carry out Hazop and PHA and technical audits for new as well existing plants as per requirements
  • Interact with Business group to develop new value added products and value addition to by-products.
  • Prepare and review plot plans, P&Ids, data sheets etc for development of new products. Play active role along with BG, R&D, Plant, etc in project/MOC implementation from concept to commissioning.
  • Conceptualize and Prepare BEP and other technical documents for the new projects as well as the improvement projects including P&ID, PFD, List of Equipment, List of instrument, Data sheet of equipment, instrument, layout, SOP , Hazop.

The above description is a general statement of required major duties and responsibilities performed on a regular and continuous basis. It does not exclude other duties as assigned.

JOB KNOWLEDGE AND SKILLS

Functional | Technical Knowledge Required for this Role:

P&ID, PFD study & preparation

Line sizing & pressure drop calculations

Pump sizing

Mass balance

Energy balance

Heat exchanger sizing

Distillation column

PDS & IPDS preparation

Lean Six Sigma

7 Q.C. tools

Educational Qualification | Experience (in years) | Exposure Required:

B.E/B.Tech or M.E/M.Tech in Chemical engineering

Minimum experience of 15-20 years in Process engineering/Technical services in a Chemical manufacturing company.

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