Senior Plant Operations Manager

4 weeks ago

Mumbai, Maharashtra, India Illusion Dental Laboratory Full time

Job Title: Operations Manager

No of Vacancy: 1

Job Location: Mira Road

Years of Experience: 10+ years

Salary: 20 lacs

Working Days: Monday to Saturday

Job Summary:

We are seeking a highly experienced and proactive Plant Operations Manager to lead and oversee day-to-day operations at our manufacturing facility. The ideal candidate will be responsible for managing production, ensuring quality compliance, optimizing resources, driving safety standards, and leading cross-functional teams to achieve operational excellence in alignment with business goals.

Key Responsibilities:

Plant Operations Management

  • Oversee daily plant operations across production, quality, maintenance, and supply chain functions
  • Ensure achievement of production targets, delivery schedules , and cost-efficiency goals
  • Monitor and improve productivity, utilization, and process adherence

Production Planning & Control

  • Coordinate with planning, procurement, and logistics teams to align production schedules with demand forecasts
  • Ensure optimal utilization of manpower, machines, and materials to maximize output and minimize waste
  • Drive process improvement initiatives using Lean, Six Sigma, and 5S methodologies

Maintenance & Equipment Management

  • Work closely with the maintenance team to ensure equipment uptime , preventive maintenance, and asset longevity
  • Minimize breakdowns and disruptions through effective maintenance planning

Quality & Compliance

  • Ensure adherence to quality systems , including ISO 13485 , GMP , and regulatory standards
  • Address non-conformities, implement CAPA, and support internal/external audits

People Leadership & Team Development

  • Manage a team of line supervisors, engineers, and plant staff
  • Promote a culture of ownership, safety, discipline , and continuous improvement
  • Identify training needs and foster skill development within the team

Health, Safety & Environment (HSE)

  • Ensure plant safety policies and statutory HSE compliance
  • Conduct safety drills, audits, and incident investigations

Reporting & MIS

  • Generate and review daily/monthly operations reports , identify deviations, and implement corrective actions
  • Present operational performance dashboards to senior leadership

Key Skills & Competencies:

  • In-depth knowledge of plant operations, production workflows , and quality standards
  • Strong leadership and team management abilities
  • Analytical and process improvement mindset
  • Good working knowledge of ERP systems, SAP, or manufacturing software
  • Excellent communication, coordination, and decision-making skills

Preferred Industry Background:

  • Medical Devices / Dental Manufacturing
  • Pharmaceuticals / FMCG / Engineering Products
  • Plastics, Packaging, or Precision Component Manufacturing

Education and Experience

  • Bachelor's degree in Engineering (Mechanical / Industrial / Production / Electrical)
  • MBA in Operations Management is a plus
  • Certifications in Lean Manufacturing / Six Sigma / TPM preferred
  • 10 or more years of experience in plant operations or engineering
  • Proven skills in leadership and supervision
  • Added advantage if from Plastic/Fibre/Polymers/Pharma etc industries.

Company website:

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