Electrical Machine Design Engineer

4 weeks ago

PunePimpriChinchwad Area, India Varroc Full time

Qualification:

(M. Tech./M.E. + 4 to 6 years) or (PhD + 0-3 years) of experience in design of Electrical machines e.g. PMSM, Switched Reluctance motor (SRM), Synchronous Reluctance motor (SyRM), etc. from IIT or NIT or Good academic institutes.


Responsibilities:

  • Draw detailed specifications of motor from system requirements
  • Analytical design of Electrical machines for various Automotive applications
  • Simulate analyze and verify the design using Finite Element tools like Ansys Maxwell, JMAG, etc.
  • Optimize motor design considering optimal cost function
  • Provide support for CAE and thermal analysis
  • Build verification and validation plan for the motor
  • Development of motor components and prototypes for validation
  • DFMEA
  • DFM/DFA
  • Test and validate the electrical design on a dynamometer or target application
  • Perform RCA on failures and identify optimal corrective action
  • Identify improvement opportunities in motor and explore various solutions.
  • Paper publication and patenting novel ideas are encouraged.
  • Understand manufacturing and process related constraints. Improve design procedure to optimally utilize the processes
  • Automate design processes using Python scripting
  • Documentation as per the Stage-Gate process
  • Document design procedure for new technology development


Knowledge, Skills & Abilities:

  • Strong knowledge of electrical machine design of PMSM, SRM, SyRM, etc. including motor sizing and material selection.
  • Experience in FEA tools like Ansys Maxwell/MAGNET/Flux/JMAG is mandatory.
  • Good understanding of Python scripting is a must.
  • Experience in testing and analysis is a must
  • Good understanding of electric machine thermal analysis
  • Good understanding of power electronics, devices and converter configurations.
  • Good understanding of FOC, DTC, MTPA, Field weakening control of electrical machines
  • Good understanding of failure modes of motor + control system
  • Excellent team contributor who learns as well imparts knowledge to the other team members
  • Problem solving attitude
  • Ability to challenge the assumptions and apply logic

Tools

Ansys Maxwell, Ansys MotorCAD, Python, Ansys Workbench

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