Electrical Machine Design Engineer
2 weeks ago
Qualification:
(M. Tech./M.E. + 4 to 6 years) or (PhD + 0-3 years) of experience in design of Electrical machines e.g. PMSM, Switched Reluctance motor (SRM), Synchronous Reluctance motor (SyRM), etc. from IIT or NIT or Good academic institutes.
Responsibilities:
- Draw detailed specifications of motor from system requirements
- Analytical design of Electrical machines for various Automotive applications
- Simulate analyze and verify the design using Finite Element tools like Ansys Maxwell, JMAG, etc.
- Optimize motor design considering optimal cost function
- Provide support for CAE and thermal analysis
- Build verification and validation plan for the motor
- Development of motor components and prototypes for validation
- DFMEA
- DFM/DFA
- Test and validate the electrical design on a dynamometer or target application
- Perform RCA on failures and identify optimal corrective action
- Identify improvement opportunities in motor and explore various solutions.
- Paper publication and patenting novel ideas are encouraged.
- Understand manufacturing and process related constraints. Improve design procedure to optimally utilize the processes
- Automate design processes using Python scripting
- Documentation as per the Stage-Gate process
- Document design procedure for new technology development
Knowledge, Skills & Abilities:
- Strong knowledge of electrical machine design of PMSM, SRM, SyRM, etc. including motor sizing and material selection.
- Experience in FEA tools like Ansys Maxwell/MAGNET/Flux/JMAG is mandatory.
- Good understanding of Python scripting is a must.
- Experience in testing and analysis is a must
- Good understanding of electric machine thermal analysis
- Good understanding of power electronics, devices and converter configurations.
- Good understanding of FOC, DTC, MTPA, Field weakening control of electrical machines
- Good understanding of failure modes of motor + control system
- Excellent team contributor who learns as well imparts knowledge to the other team members
- Problem solving attitude
- Ability to challenge the assumptions and apply logic
Tools
Ansys Maxwell, Ansys MotorCAD, Python, Ansys Workbench
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