Senior Engineer Analysis

4 days ago

Bengaluru, India TENNECO Full time

Senior Engineer Analysis

Task Description

1. General information
1.1 Task title: Designer Level 3
1.2 Area / Org. Unit: ETS- Piston Design


2. Task Description
Mission / Purpose of the position: Independent design of the piston, taking into account mechanical strength, manufacturability and costs.
Independent design of the tool, taking into account service life, manufacturability and costs.
Independent design of piston test bench equipment and piston assembly part drawings.
Main Tasks - The task includes the creation of complex NC programs for complete tool processing + milling instructions (national / international)
• Furthermore, the creation of complex 5-axis programs in steel and graphite (national / international)
• Consultation with Application Engineer, Analysis and production regarding piston design (national/international)
• Casting coordination with other production sites with regard to die design
• Development of constructive solutions as well as further development and optimization of existing designs
• Creation of piston assembly part drawings (retaining rings, piston pins, ring carriers, salt rings, etc.) according to the recommendations of application engineering.
• Independent design of piston test equipment (temperature measuring pistons, eddy current self-made probes and models for oil jet measurement, etc.).
• Independent design of clamping devices for production
• Independent design and development of constructive solutions with the help of additive manufacturing

Task rubric
Detailed Job description
General Tasks
• Compliance with internal standards or DIN/ISO norms
• Compliance with customer-specific requirements (GD&T tolerances, customer data quality, etc.)
• Preparation if necessary Execution of data transfers to the customer, taking into account the customer's requirements
• The processing and modifications, as well as the creation of schedules and implementation plans, due to different designs in the planning of the project schedule, require close coordination with other departments
• Project coordination or assistance for other production sites / suppliers
• Creation of production and tool drawings
• Supervision of toolmaking up to tool completion
• Performing tolerance assessments
• Design of eddy current probes in coordination with Technology and external manufacturers
• Entering the various tool components in SAP
• Creation of digital data for the metrology center
• Creating Skirt Profile Drawings with ADC
• Entry of all product documentation (e.g. CAD data) into Windchill
• Implementation of project documentation in RES
• Europe-wide entry of data into the SAP system for raw pistons, cast parts, finished pistons, piston pins, retaining rings, piston rings German / English 
• Advanced die Design with the help of additive manufacturing
• Optimization and support of additive manufacturing technology

Customer contact
• Internal: sample line, toolmaking, test bench, purchasing and production. Global: Production Sites
• Supplier
• Partly to the customer to tune the CAD data quality
Monitoring
• Consideration of safety-related guidelines and standards
• Mutual control of product and die drawings
• Monitoring the release of piston drawings
• Regular review of feedback from the IMDS system Cooperation
• Interface for quality department
• Contractors/Suppliers
• Customers

3. Auxiliary and operating equipment Conditions

Work equipment:
• CAD systems (Creo and CATIA V5 and V6 or Siemens NX), hyperMill (CAM Software)
• MS Office Applications
• IT systems (SAP, ADC, Windchill)

Working documents, regulations and information:
• Directives: Health and Safety Directive 98/37/EC
• Directive: Workplace Ordinance
• Plans, lists, statistics, drawings, etc.
• Knowledge of environmental requirements
• Knowledge of accident prevention regulations
• DIN/ISO-Standards

4. Required Qualification
Knowledge/ Education - Completed mechanical engineering studies; more than 3 years work experience
- Additional knowledge/training(Type/duration of the required training period): 
Courses in GD&T tolerances.
- Knowledge of CAD (Creo, Catia V5 and V6 or Siemens NX), hyperMill, ADC, SAP
- Advanced knowledge of power cylinder systems
- Good knowledge of piston technology and tolerances
- In-depth knowledge of tool design and toolmaking
- Very good written and spoken English skills
-IT skills in Lotus Notes, MS Office and MS Windows
- Additive Manufacturing

5. Evaluation of the function
Justification:
- The multifaceted tasks involved in the design of pistons, systems and control concepts, ensuring the further development of systems and concepts as well as project management, require knowledge and skills that are usually required by a standard course of study of up to 4 years, preferably in the field of mechanical engineering and operational experience with regard to automation technology and control design. Alternatively, they can be acquired through qualified further training (e.g. technician) and related extended subject-specific additional qualifications, e.g. in the field of automation technology, control design and piston design.
- The fulfilment of the work task is partly carried out according to specifications and requires decisions and discretion in the execution of the work.
- The fulfillment of work tasks requires regular communication and collaboration.
- The fulfillment of the work tasks does not require any leadership.

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