Validation engineer

2 months ago

Pune, India Tata Technologies Full time

Duties & Responsibilities

·Manage the program Design Verification & Reporting (DVP&R) document.

·Develop Verification & Validation plan inclusive of timing, test part allocation, and test part build.

·Develop, manage, and execute the Finite Element analysis plan for structural durability and NVH.

·Analyze usage and environmental conditions from the field to support and improve requirement setting and the definition of test boundary conditions.

·Support requirements cascade from the full system to components and subsystems.

·Influence reliability early in the design process by supporting DFMEAs and participating in design reviews.

·Estimate product reliability risk and conduct trade-off exercises to optimize reliability targets concerning warranty, product cost, development timing, and validation cost.

·Apply reliability methods and metrics to monitor product reliability risk throughout the product development cycle.

·Apply reliability allocation methods to help develop validation plans for components and subsystems.

·Provide guidance on sample size requirements and durations for reliability testing using reliability statistics.

·Apply the concepts of physics of failure and accelerated test methods to design, develop, execute and optimize tests, test methods and validation plans.

·Facilitate failure analysis to understand the root cause and drive resolution of failures occurring during product development.

·By applying the Design for Reliability methodology, assess and clearly communicate risk at each phase of the program.

·Research and apply new innovative analytical methods, testing practices and reliability processes to build more robust verification & validation plans.

·Influence supplier selection for higher reliability and provide clear guidance on reliability requirements and demonstration to suppliers.

·Apply lessons learned from previous designs to new products.

·Other duties as assigned.

Requirements & Experience:

·Understanding of accelerated testing methods, governing equations, and physics of failure for different failure mechanisms

·Experience facilitating FMEAs and leading cross-functional teams.

·Working knowledge of applied statistics and reliability statistics is a plus, including Weibull Analysis

·Knowledge of durability, mechanical testing, CAE analysis applied to stress, strain and vibration.

·Must have demonstrated the ability to utilise problem-solving tools and methods.

·Demonstrated experience in developing and managing DVP&R.

·Application of Design for Reliability (DFR) methodology including Failure Modes and Reliability Analysis (FMRA) a plus.

·Can apply signal processing methods and processes to review, compare and report on acceleration, displacement, temperature, and strain-measured field data.Experience using GlyphWorks or an equivalent signal-processing tool.

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