Process Coach

3 days ago

Sanand, India Ford Motor Company Full time

Position Responsibilities:

Manage maintenance activities of Engine Assembly Shop. Sound Knowledge on Siemens S7 PLC / Servo drives 840 D / VFD's / Siemens Profibus /Profinet /RFID system- Control Systems. Should have Assembly shop maintenance experience handling different Special purpose machines ( DC nut runners / Leak testing . IPV's knowledge on Controls and Proprietary software (Sigpod/ ATEQ / Cosmo / JWF etc..,) HMI Programming and exposure on SCADA systems. Able to co ordinate with production / Quality for achieving 95 % efficiency in Assembly line. Lead and manage group of Team Leaders, Associates and Act apprentices. Drive improvement actions on Safety, quality, delivery ,cost , Morale and environment. Analysis of the M/c breakdown failures & countermeasure plans. Should follow ISO, QS & FPS standard. Exposure in Predictive maintenance activities. Should have good knowledge in Pneumatics / Hydraulics. Strong knowledge on Mechanical drives( Gear box / LM guides / Ball Screw mechanism).  Sound knowledge in Robots & CNC systems. Assembly Posmon, Andon, REA, PDS .IT Project implementation. Coordinate and support for New launch activities Manage maintenance activities of Engine Assembly line & Machine Shop. Should have system knowledge on application servers & communication protocols. Knowledge about Dyno, ASRS , Dress line, HOT test cell & Cold Test Cell. Capable of studying layouts and installation / Commissioning of Machinery. Able to plan wear & spare parts and procurement of the same. Should have in depth knowledge in about Machine constructions. Should have SPC knowledge to monitor the machines in optimized way. Able to train sub ordinates in respected area. Able to co ordinate with production / Quality for achieving 90 % efficiency in machining line and 98% percent in conveyer line. Monitor and manage skill and versatility matrices of the teams. Lead and manage group of Team Leaders, Technician and Act apprentices. Should be capable of train motivate and control sub ordinates in positive way. Project management – Plan , lead , monitor and achieve project deliverables in a timely manner. Lead and manage group of Engineers and Craftsman. Drive improvement actions on Safety , quality , cost , delivery , environment , and moral Analysis of the M/c breakdown failures & countermeasure plans. Involvement in Work Group activities and improvement in line activities. Should follow ISO, QS & FPS standard. Exposure in Predictive maintenance activities. Should have hands on experience of Special purpose and general purpose machines. Should have basic knowledge in PLC, CNC & Controls. Sound knowledge in Robots.

Education Qualification :

Number of Years of Experience : 10-15 Years of relevant work experience

Professional Exposure : Functional Experience in Assembly Maintenance.

Skill & Knowledge requirement : Experience on PLC and Servo drives Programming and controls system handling.


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