PF Process

JOB PROFILE - Responsible of Line 4 Kiln productivity and specific power consumption are within the target value. Debottlenecking in the section continuously. Zero medical case and 100% IMS system implementation. 

• KRA 1: Accountability: Production and Quality.

Monitoring of Raw Mill / Cement Mill /Kiln / Coal Mill 4 process parameters for production optimization and quality control.

- Close monitoring of process parameters i.e. draft, temperatures, power etc. along with process trends.

- Corrective and preventive action for abnormal situation / alarms.

- Interact with concerned maintenance department for shift problems.

• KRA 2: Cost Control.

Identifying and bringing to the notice of Section Head for unnecessary interlocks / idle running of equipment’s.

Continuous monitoring of trends along with process parameters.

Ensure running of power saving equipment in SPRS.

Running Raw Mills / Cement Mills and Kilns / Coolers 4 in 4 logic control.

• KRA 3: Process Maintenance Jobs.

Coordination for Refractory work in shutdown activities and shutdown jobs at various places.

Supervise for correct installation of bricks / castable.

Take no load trials of standby equipment’s.

Changeovers whenever required.

Co-ordination for shutdown activities assigned.

• KRA 4: Housekeeping and Environmental / Safety.

Practice of good housekeeping standards with reference to spillages / leakages etc. and environment / safety performance in

the section / team area.

Monitor performance of dust control equipment’s i.e., GCT, ESP, Dust collectors, CO tripping.

Using personal protective equipment’s.

Participating in WCM activities

SBO round and walk by inspection.

• KRA 5: System Implementation:

The system requirements of ISO, EMS, OHSAS, SA 8000 and WCM systems in Raw Mills / Cement Mills and Kiln / Coal

Mills 4 thorough the involvement of employees for improving plant working and quality standard.

Identify and improvement study and kaizen.

Identify & get rectified.

- Abnormalities.

- Spillage/leakages.

- Unsafe conditions/practices.

5S activities.

- Points emerged in campaigns.

Implementation plan for

Quality improvement objectives.

Improvement of WCM criteria score.

EMS targets.

Internal customer rating improvement.

- Statutory compliance.

Improvement of OEE/MTBF/MTTR

- Elimination of muda.

Does why why analysis.

Prepare/present weekly/monthly WCM presentation.

Develop one point lesson.

Update WCM activity board

Create awareness in team members. Develop visual controls.

Critical Job competencies / Mandatory Skills : Kiln and Mill operation and process Optimisation, Refractory installation,

Professional Experience description : CCR Kiln operation, Mill Operation, Refractory installation, Knowledge of safety standards

Professional Qualifications: B. E (Chemical)/Diploma (Chemical) /M.Sc.

Essential: B.E /Diploma (Chemical),