Sr Engineer Reliability

1 week ago

Jamnagar, India Reliance Industries Limited Full time

JOB DESCRIPTION

Job Role: Sr Engineer Reliability

Job Role ID:


SECTION I: BASIC INFORMATION ABOUT THE JOB ROLE

Job Role Variant: Sr Engineer - Static

Manager Job Position: Section Head Reliability

Job Position ID:

Value Stream: Asset Operations

Job Family: Engineering

Sub-Job Family: CES

Grade/Level:

Location:


SECTION II: PURPOSE OF THE ROLE

To conduct engineering & maintenance activities related to fixed equipment as per defined plan, highlight risks on time and suggesting corrective measures, with the objective of maximizing equipment availability, reliability and integrity


SECTION III: KEY RESPONSIBILITIES AND ACCOUNTABILITIES OF THE ROLE

Responsibilities


Policies, Processes and Procedures

  • Conduct day to day activities & follow all relevant policies, processes, standard operating procedures and instructions so that work is carried out in a controlled and consistent manner
  • Participate in periodic audit activities to identify gaps and ensure all equipment maintenance system adhere to group standards, incorporate best practices pertaining to static equipment
  • Conduct procedures for repairs to fix equipment and associated appurtenances in accordance with codes, standards and RAGAGEPs
  • Follow applicable HSEF procedures/ practices with awareness about environmental statutory regulations and safety protocols
  • Implement energy conservation initiatives in order to support environmental sustainability efforts
  • Keep self abreast with leading static maintenance practices & trends and contribute to the identification of continuous improvement of systems, processes and procedures
  • Coordinate with statutory authorities. Maintain all records supporting statutory compliance with respect to static equipment
  • Undertake initiatives for trainings to enhance competencies and participation in training as per requirement


Engineering & Maintenance Operations

  • Assist plant maintenance in troubleshooting critical problems. Assist in repair and reconditioning of static equipment/components
  • Provide inputs in planning for major shutdown activities and execution of major overhauls
  • Evaluate QAPs for all spares /consumables being procured as a part of the maintenance / projects cell
  • Review concession / deviation exercise for all pending inspection of equipment and ensure compliance to set procedure
  • Prepare inspection reports, give recommendations and record history. Ensure all inspection records are updated in systems like SAP and Meridium
  • Perform Failure Analysis and Root Cause Analysis (RCA) of repetitive failures and report findings. Apply the leanings from RCA to proactively increase the reliability of other assets
  • Support in technical due diligence for major activities, minor projects, plant expansions and modifications to ensure adherence to established guidelines
  • Update corrosion manuals as applicable. Assist in developing RBI for the identified plants as per objective
  • Update master data of the fixed equipment in SAP/Meridium. Liaise with planning section for updation as required


Predictive and Preventive Maintenance

  • Prepare preventive and predictive maintenance schedules and ensure compliance to the maintenance procedures
  • Manage implementation of standard maintenance procedure and plant maintenance procedures in order to reduce plant failures
  • Provide technical expertise pertaining to static equipment and maintenance to sub-ordinates


Reliability Assurance

  • Support in improving reliability through continuous improvement techniques/ up-gradation/ projects/ implementation of advance diagnostic and online condition monitoring techniques
  • Participate in tracking obsolescence of site static equipment; implement suggested renewal plan in order to minimize risk of operating on unsupported equipment
  • Support reliability engineering applied to maintenance (REAM) functions with reliability standards in order to reduce production losses from defects/ failures/ breakdowns
  • Provide support to assess reliability risks & implement suggested counter-measures to ensure asset failure prevention
  • Provide inputs to standardize best practices specific to site static equipment and implement recommended measures
  • Co-ordinate inter-departmental reliability assurance activities like TRIPOD, Plant interface meetings etc. document recommendations arising out of various activities


SECTION IV: SUCCESS METRICS (TOP 3-5 KPI's)

  • Time to resolution
  • Throughput increase
  • % reduction in obsolescence of critical equipment
  • OEE (Overall equipment effectiveness)
  • Reduction in unplanned shutdown
  • Shutdown turn around time/ Mean time between failures
  • Adherence to health & safety policies


SECTION V: OPERATING NETWORK

Internal: S&OR, Site Teams etc.

External: Vendors, Auditors etc.


SECTION VI: KNOWLEDGE AND COMPETENCIES

Education Qualifications

  • A Bachelor's Degree in Mechanical / Metallurgical Engineering or a Master's Degree in Mechanical Engineering (preferred)
  • Valid certification in ASNT /ISNT Level II in at least two techniques MPI / UT / RT


Experience (Must Have & Good to Have)

3-7 years of working experience in a refinery / petrochemical plants with at least 2 years managing the reliability, inspection and corrosion monitoring of fixed equipment


Functional / Behavioural competencies required to execute the role

Functional Competencies

  • Knowledge on static equipment maintenance and repairs
  • Knowledge of reliability principles
  • Knowledge of construction of fixed equipment
  • Knowledge of common design codes and standards
  • Knowledge of basic maintenance systems and practices of refinery/petrochemical units
  • Knowledge of materials, metallurgy and its application
  • Ability to read and understand equipment engineering drawings, PFDs, P&IDs, piping Isometrics


Behavioral Competencies

N/A


SECTION VII: CAREER MOVEMENTS

Feeder Roles: Engineer Reliability Static/Engineer maintenance-Mechanical

Possible Next Role Movement: Section Head Reliability - Static

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