Asst General Manager Process

5 days ago

Jamshedpur, India KIJALK STARCH AGRO PVT LTD Full time

Job Purpose: To lead and optimize the ethanol production process, ensuring safe, efficient, and cost-effective operations while achieving production targets, quality standards, energy optimization, and statutory compliance. Key Responsibilities: Process & Production Management •Oversee end-to-end ethanol production processes including milling, liquefaction, saccharification, fermentation, distillation, dehydration, and DDGS. •Ensure achievement of daily/monthly production targets with optimal yield and minimal losses. •Monitor and improve process efficiency, conversion ratios, steam & power consumption. •Analyse process deviations and implement corrective & preventive actions (CAPA). •Operational Excellence & Optimization •Drive continuous improvement initiatives to enhance throughput, yield, and energy efficiency. •Implement standard operating procedures (SOPs) and best industry practices. •Coordinate with maintenance for planned shutdowns, breakdown analysis, and process reliability. Quality & Compliance •Ensure compliance with BIS, OMC, Excise, Pollution Control Board (PCB), and other statutory norms. •Maintain product quality as per ethanol specifications for blending (EBP). •Support audits (internal, statutory, excise, and customer audits). •Safety, Health & Environment (SHE) •Ensure strict adherence to process safety, ethanol handling, LOTO, PTW, HAZOP, and emergency response systems. •Promote a strong safety culture across operations. •Ensure environmental compliance for effluent treatment, spent wash management, ZLD systems. People & Team Management •Lead, mentor, and develop process engineers, chemists, shift in-charges, and operators. •Plan manpower, training, and skill development for operational excellence. •Foster cross-functional coordination with maintenance, utilities, quality, and commercial teams. Cost & Performance Management •Monitor process KPIs, operating costs, consumables, chemicals, and yield parameters. •Support budgeting, cost control, and techno-economic analysis. •Contribute to capacity expansion, debottlenecking, and new technology implementation. Educational Qualification: •B.E./B.Tech Chemical / Mechanical / Production Engineering •MTech (Process / Chemical) Preferred Experience Requirements •12 18 years of experience in Ethanol / Distillery / Sugar / Bio-fuel plants •Minimum 5+ years in a senior process leadership role (AGM / DGM / Sr. Manager) Key Skills & Competencies: •Strong knowledge of ethanol process technology •Process optimization & troubleshooting •Energy & yield improvement •Safety & statutory compliance •Leadership & team management •Data analysis & process KPIs •Familiarity with DCS/PLC systems Preferred Exposure: •Grain-based / Maize-based / Molasses-based ethanol plants •Ethanol Blending Program (EBP) •Zero Liquid Discharge (ZLD) system Remuneration: As per Experience and Skill Note By: Kindly share updated Resume @ with Subject AGM Process

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